GoneShells is an edible juice bottle peeled like fruit
CategoriesSustainable News

GoneShells is an edible juice bottle peeled like fruit

Design studio Tomorrow Machine has created a biodegradable juice bottle made from a potato starch-based material that can be peeled away like fruit skin and then eaten, composted or dissolved.

Called GoneShells, the bottle is currently a prototype that is still being developed by the studio in collaboration with global company Eckes Granini for its juice brand Brämhults.

GoneShells juice bottle by Tomorrow Machine
Top: a short video shows how the material dissolves once peeled and added to water. Above: GoneShells is a juice bottle made from a potato starch-based material

“We wanted a name that symbolised a natural way to protect food, similar to fruit peel or eggshells,” Tomorrow Machine founder Anna Glansén told Dezeen. “‘Gone’ connects to the unique invention behind the material with its multiple ways to make the packaging disappear after usage.”

Curved in shape, the bottle is made from a potato starch-based material and coated in a bio-based, water-resistant barrier on both its insides and outsides to preserve the juice it holds.

Biodegradable bottle that can be peeled and spiralised like fruit
The bottle can be peeled like fruit skin

Once the juice is finished, the bottle can be peeled into a spiral formation a similar way to fruit, which breaks its barrier and immediately begins the material’s decomposition process.

After this, the “peel” can be eaten or dissolved in water. Although Tomorrow Machine can’t currently disclose more details about the material, the studio said that it is biodegradable and compostable and does not contain any synthetic components.

“As long as you don’t activate the degradation process by peeling the bottle or tearing it apart in another way it works similarly to a traditional plastic bottle,” explained Glansén.

Clear bottle with green cap arranged next to sprouting potatoes
It is currently a prototype with a potato starch-based bottle cap

According to its creators, GoneShells can be manufactured using existing equipment designed to process fossil fuel-based thermoplastics.

The material design also aims to tackle landfill and address the lack of recycling and industrial composting facilities in some parts of the world.

“We started this project by asking ourselves, is it reasonable that the lifespan of a package spans over years or even decades when the content inside goes bad after a few days or weeks?” said branding agency F&B Happy, which collaborated on the project.

“By developing packaging with a lifespan that better matched the content inside, GoneShells aims to offer a new form of sustainable packaging, which skips recycling systems in a traditional sense,” it added.

The prototype bottle includes a green top that is also made from the potato starch-based material.

Although the packaging is currently emblazoned with manually foiled lettering, F&B Happy said that it is working on a printing solution “that follows the concept of the bottle”.

Circular sheets of biodegradable material developed by Tomorrow Machine
Tomorrow Machine says the prototype is biodegradable

GoneShells was informed by a previous project by Tomorrow Machine called This Too Shall Pass – edible packaging with a lifespan that matched the food it contained.

“We made a series of prototypes but the packaging was never meant to be put into production due to high material costs and complicated production methods,” said Glansén.

The designer explained that the existing manufacturing techniques and more affordable raw materials used to create GoneShells make it a viable product to market.

Increasingly, designers across the globe are looking for more sustainable ways to package products. Australian biomaterials company Great Wrap created a compostable bioplastic alternative to clingfilm made from waste potatoes while Packioli is peapod- and artichoke waste-based soap packaging.

The images and video are courtesy of Tomorrow Machine.


Project credits:

Branding: F&B Happy
Research partner: RISE Research Institute of Sweden
Funding: BioInnovation, a joint venture between Vinnova, Formas and Swedish Energy Agency

Reference

Upcycling food waste into dried fruit snacks
CategoriesSustainable News

Upcycling food waste into dried fruit snacks

Spotted: Faced with the knowledge that California throws away more peaches than the entire state of Georgia produces in a year, The Ugly Company founder Ben Moore wanted to help put a stop to such waste. Rather than discarding fruits that are too misshapen to be sold to supermarkets, The Ugly Company upcycles them into healthy dried fruit snacks.  

Run by a team with close ties to the farming industry, the startup sources most of its product locally from the San Joaquin Valley in California. Cherries, peaches, apricots, kiwis, and nectarines are dried and packaged for sale in individual snack packs. It takes eight pounds of fresh fruit to create one pound of dried fruit, so each pack of Ugly fruit represents two and a half pounds of fruit rescued from waste.  

As well as preventing food waste, the company adds value to the local farming economy. Farmers no longer have to pay for the collection and dumping of their unused fruit. Instead, The Ugly Company pays growers for crops that are good to eat but deemed ‘too ugly’ for general wholesale, whether that be because they are too small, or have an odd colour or shape. 

Buyers can find the fruit in several grocery chains, including Krogers’s, Hy-Vee, and Whole Foods, as well as online and via subscription boxes. Thanks to a recent Series A funding round that raised $9 million (about €8.4 million), the company plans to expand its processing capacity and keep up with growing national demand.  

Other ways in which Springwise has spotted innovations reducing food waste include turning broccoli stems into alternative proteins, and using AI-powered scanners to track the freshness of produce.

Written By: Keely Khoury

Reference

Circular production process uses industrial fruit waste for vegan leather
CategoriesSustainable News

Circular production process uses industrial fruit waste for vegan leather

Spotted: The development of vegan leather that looks and feels like the most luxurious animal leather, is a major goal for designers. Startup Polybion specialises in organic, vegan leather made in a closed-loop production process. The company uses local sources of industrial fruit waste as the basis for its material and has already identified additional waste streams should demand grow.

Called Celium, Polybion’s leather is grown to a variety of thicknesses. Fungi and bacteria feed on the fruit waste, producing cellulose as a byproduct of that process. The Polybion team then stabilises the growing material at the desired size and depth before treating it to be ready for dying and other bespoke processes. Customisable and strong, Celium can be produced with an infinite variety of grains and embossments, along with varying levels of water resistance.

Already, Polybion has identified enough biowaste nearby to create up to 168 million square feet of the vegan leather each year. From vehicle interiors and footwear to homewares and fashion, large-scale organic leather production could make significant inroads in multiple industries seeking more sustainable resources.  

The scope of new leather options is widening by the day, with creators and innovators in many industries finding new ways of working with surprising ingredients. Springwise has spotted a number of leather alternatives, with two recent innovations being lab-grown leather and a leather bag made from grape skin.

Written by: Keely Khoury

Email: contact@polybion.bio

Website: polybion.bio

Reference