SIPs for High-Performance Enclosures: Faster, Better, and Greater Value
CategoriesSustainable News Zero Energy Homes

SIPs for High-Performance Enclosures: Faster, Better, and Greater Value

Exterior of duplex with modern styling in xeriscape setting; glows warmly against dusk sky - photo

Increased productivity

SIPs offer a huge productivity advantage that helps builders reach lower cycle times: building construction can happen at the same time as site development and foundation work. (With site-built construction, building can’t start until site development and foundation work are complete.) Then, once foundation work is done, you assemble the pre-built panels on site. It’s faster, creates much less waste, and there’s hardly any site restoration.

Builders using SIPs for high-performance enclosures typically see a 30% to 50% time savings over on-site construction, according to Rashkin. “Consider that the average days on-site for SIP construction is 65, compared to 95 days for stick framing,” he explained. “If costs are between $500 and $800 per day, shaving 30 days off your build time could translate to a savings of $15,000 to $24,000.”

Insulation against labor shortages

“Over 90% of builders and remodelers reported framing crew and carpenter shortages in 2022. On top of that, we have an aging workforce. The median age of US construction workers is 42, and the industry continues to struggle to attract younger workers. So, this massive labor shortage is almost locked in,” said Rashkin. Since the shortage is unlikely to be solved by an influx of workers, it needs to be addressed on the builders’ side.

SIP construction can help reduce labor shortages by eliminating the need for some trades, like framing, insulation, air sealing, and air barriers. It also reduces the scope of work for drywall, finishes, trim, inspections and testing, site clean-up, and waste removal (another large productivity bonus for SIPs versus conventional framing).

exterior view home under construction: SIPs exterior framing is erect and additional SIP panels lie adjacent, ready for installation; construction workers laboring - photo

High-performance enclosures: better

“High-performance homes don’t only offer significant time savings for builders; they also result in a better quality enclosure,” Rashkin explained.

Moisture control

High-performance homes have more insulation, which can increase the risk of moisture control problems. First, added insulation raises wetting potential by increasing the temperature difference between the warm and cold sides of a wall. Second, it decreases drying potential by restricting air leakage.

“When building high-performance enclosures, we have so much more moisture risk that has to be managed, and we’re using materials and systems that are prone to quality control challenges,” said Rashkin. “This is a real problem when you consider that air leakage points in these tightly-sealed homes can create exponentially greater moisture flow than you’d see in a low-performance enclosure with widespread air diffusion.”

SIP construction is inherently better for minimizing moisture problems because it has ultra-low thermal, air, and vapor flow. “You’re taking the condensation problem out of the equation completely when it comes to moisture inside the construction assembly,” said Rashkin. “That’s a huge advantage for any builder.”

Air sealing

Air leakage represents significant potential for energy loss, disrupting the effective R-value of all the insulation you spent time and resources to install. Proper air sealing is the only way to get what you pay for from insulated enclosures. Plus, it helps protect the home from outdoor contaminants, like smoke and other air pollutants, and make the structure more resilient.

“I suggest aiming for a target air leakage level of 1.5 ACH50 or lower, a goal that’s readily achievable with SIPs,” said Rashkin. “SIPs optimize air tightness, automatically getting you to 1.5 ACH50 or lower. So you know you’ll reach your ACH50 target, no matter what your local code requires.”

Reference

greater dog architects’ renovated 5 X 7 building in china
CategoriesArchitecture

greater dog architects’ renovated 5 X 7 building in china

the renovation of 5 x 7 building in Zhejiang, China

 

Greater Dog Architects was commissioned to renovate a small brick and concrete mixed-use structure in Zhejiang, China. Situated on the edge of a riverfront plot, the structure’s previous function was as a backup room for a substation, now transformed into The 5 X 7 building as a stopping point during touristic tours organized at the nearby é é é | BSH headquarters — a multi-use complex featuring a retail space, an office, an R&D, and production unit, several restaurants, and a factory that produces bedding made from high-quality goose down (the bird’s soft under plumage). In response, the architects employed an adaptive reuse strategy, effectively repurposing the existing space and floor height to create a suitable hub for the public to relax and enjoy tea.

Under tight budget cost control, the aluminum-clad building 5 X 7 retains the old structural boundaries, while the extended canopy is used to break the conventional boxy shape, which also serves as the main entrance; this unique feature not only fulfills its function of providing shelter from the elements but also introduces subtle ‘reconstruction’ changes within the existing architectural framework. As a new structural element, it brings a sculptural language to the building, and the abstract goose-foot shape infuses it with vibrancy and humor.

greater dog architects' renovated 5 X 7 building in china boasts a goose foot-shaped canopy
all images © Metaviz Studio

 

 

greater dog architects pairs aluminum with vivid orange hue

 

Furthermore, Greater Dog Architects (see more here) integrated the large windows on the original 5 x 7 building’s four facades into partially small circular windows. Throughout, the architects achieved optimal thermal insulation on the original exterior walls by adjusting the window-to-wall ratio, effectively combining the forms of southeast-facing windows and roof skylights to increase daylight pouring in.

Facade-wise, the structure primarily features a neutral gray textured paint, while the special-shaped entrance canopy sports lightweight and corrosion-resistant natural aluminum cladding and orange-painted aluminum panels. The orange columns add a splash of color, rejuvenating the corner and making the building noticeable from a distance. Natural aluminum, as a 100% recyclable sustainable material, also boasts lightweight characteristics that ease installation and reduce the load on the original building structure, while its corrosion resistance ensures long-lasting durability. Simultaneously, the application of textured paint and aluminum materials accelerates construction, reducing the cost of renovating small-scale buildings.

greater dog architects' renovated 5 X 7 building in china boasts a goose foot-shaped canopy
abstract goose-foot shape infuses the building with vibrancy and humor

 

 

flexible and skylit interiors for tea and relaxation 

 

As for the interiors, Greater Dog Architects carefully reconfigured the 5 X 7 spaces, using the original building’s 6.8-meter ceiling height to divide it into two levels of use. On the one hand, a new orange-painted steel staircase added to the south side of the first-floor bar counter creates a vertical connection, linking the first-floor bar area with the second-floor tea lounge. On the other hand, the roof skylights above the staircase bring more natural light to the second floor and stairwell, creating unexpected spatial opportunities within the limited interior space. Additionally, large windows on the outward-facing facade offer views of the surrounding river and maximize transparency within the compact interiors.

The building serves as an external tea and relaxation space for the BSH goose-down tourist factory and extends its display functions to maximize the flexible layout and shared use of the functional area. The architects have utilized the vertical space of the wall to design display shelves of various scales, meeting the future needs for product display within the space. Similarly, the materials used in the building extend into the interior space, establishing a visual connection between inside and outside. Lastly, as night falls, the 5 X 7 structure becomes a shimmering elf in the corner.

greater dog architects' renovated 5 X 7 building in china boasts a goose foot-shaped canopy
the architects coated the structure primarily in a neutral gray textured paint

greater dog architects' renovated 5 X 7 building in china boasts a goose foot-shaped canopy
a touch of vivid orange makes 5 X 7 recognizable from a distance

greater dog architects' renovated 5 X 7 building in china boasts a goose foot-shaped canopy
sing the original building’s 6.8-meter ceiling height to divide it into two levels

Reference