Santiago Viale and Juan Manuel Juarez use screens for Córdoba offices
CategoriesArchitecture

Santiago Viale and Juan Manuel Juarez use screens for Córdoba offices

Local architects Santiago Viale and Juan Manuel Juarez have wrapped the offices of an animal feed plant in Córdoba with a perforated metal screen.

The 18,040 square foot (1,676 square metre) administrative building is part of a larger 199,000 square foot (18,460 square metre) industrial complex for Biofarma, which produces feed for animals including poultry, swine and cattle.

A long industrial buildingA long industrial building
Local architects Santiago Viale and Juan Manuel Juarez have wrapped an office building in a metal screen in Córdoba

Santiago Viale and Juan Manuel Juarez organized offices, meeting rooms, printing areas and lounge areas across two rectangular floors, punctuated by two internal courtyards at the centre.

The courtyards, along with wood-clad staircases at either end of the building, create collaborative and interactive spaces for employees across the two levels, according to the team.

The front doors on a facade of an industrial buildingThe front doors on a facade of an industrial building
The building is part of an industrial complex that produces animal feed

The office and meeting spaces were distributed along the internal perimeter, with one side abutting floor-to-ceiling windows that span the exterior and the other, a central passageway.

Glass partitions enclose several office spaces, while others were left open.

A building wrapped in a metal skinA building wrapped in a metal skin
A perforated metal skin wrapped around the exterior provides sun protection

“The company managers’ offices are distributed around a double-height space that connects with a hierarchized entrance on the ground floor, reinforcing the sense of institutional identity,” said the team.

Visitors enter the building’s lobby through a concrete vestibule that extends out from underneath a metal screen enclosing the exterior.

Wooden staircase in a lobbyWooden staircase in a lobby
Two internal courtyards and staircases create interactive spaces for employees

A small auditorium sits next to the lobby, clad in wooden panelling with integrated lighting running through its ceiling and walls. Large windows extend along its side.

Lounge areas and a coffee break space provide additional gathering spaces on the second floor, while a dining area opens onto a roof terrace.

Couches and chairs in the lobby of an animal feed buildingCouches and chairs in the lobby of an animal feed building
The offices line the internal perimeter

Reinforced concrete was used for the building’s structure, which was then wrapped in pre-painted grey galvanized expanded metal sheet skin.

A gap of 27 inches (70 centimetres) sits between the metallic screen and the building’s exterior to create sun protection.

Lobby area with concrete ceilingLobby area with concrete ceiling
Concrete was used for the building’s structure

“This skin plays a significant role in the project, as it forms an intermediate shaded space between the glass closure and the exterior, reducing direct sunlight radiation and, consequently, the building’s energy consumption,” said the team.

Moveable panels were also integrated into the cage-like wrapping, while integrated vertical blinds provide further sun protection for inhabitants.

“It also gives the building the language and institutional character of the company,” said the team.

Two large metal-framed openings were placed on either side of the building, which open onto the outdoor dining area.

A small wood paneled room with theatre seating and large windowsA small wood paneled room with theatre seating and large windows
A small auditorium, dining spaces and terrace were also integrated

A metal “Biofarma” sign was also placed on the exterior.

Other projects recently completed in Córdoba include a black concrete house by AR Arquitectos and two modular cabins by Set Ideas.

The photography is by Gonzalo Viramonte.


Project credits:
Collaborators: Salvador Viale, Tito Maximiliano Gonza, Francisco Gavilán, Nicolás Macasso, Santiago Viale Beviglia, Rocío Cornacchione, Emiliano Pino, Nicolás Borra, Lourdes Bruno, Fiama Ríos, Ricardo Cortesse, Eduardo Storaccio, Sonja Czeranski, Juan Macías
Deployed metal: ETC.
Integral front: Abest
Curtains: Suquía Curtains
Vinyl floor: Julia Sol
Auditorium Seats: Rassegna



Reference

metal mesh veils TAO’s transient in-between pavilion in shenzhen
CategoriesArchitecture

metal mesh veils TAO’s transient in-between pavilion in shenzhen

tao’s translucent structure echos the urban village’s vitality

 

A delicately symbiotic gallery space, Trace Architecture Office’s (TAO) In-between Pavilion is an urban renewal project that tucks within a compressed urban node in Nantou Ancient Town, Shenzhen. Part of the Diverse Homology Museum complex, the space within delves into the interplay between political power and geography in the Pearl River Delta region. Along the streetfront, reflecting the active state of rapid evolution in the town, the pavilion embraces a transient approach and its architecture mirrors the urban village’s vitality, adapting to temporary and fragmented additions. A light and semi-translucent metal mesh facade, like a hazy veil, gracefully blurs the indoor-outdoor boundary, embodying ambiguity and order, openness and closure, solid and void. These evolving changes unfold throughout the day, echoing its dynamic context with a diverse and vibrant spatial experience inside and out.

metal mesh facade veils TAO's transient in-between pavilion in nantou ancient town
images by Chen Hao, TAL, Hua Li, and Mei Kejia

 

 

a transition from solid to void, openness and closure

 

Once a densely packed and compressed area in the north side of the town, the site sitting between two residences underwent constant renewal over time, resulting in a distinctive aesthetic of chaos and vitality. The autonomous and spontaneous construction in the urban village has resulted in a confined spatial layout and visual occlusion within the architecture. Now, it encompasses three distinct property plots that transition from private residences to a public domain. This shift prompts a proactive design response to connect with surrounding public spaces.

 

At street level, TAO’s architectural volume recedes from the delicate outer metal skin, creating a multifaceted space that blends the building with the street while reflecting the diversity of the urban village. A vertical street, formed between volumes and mesh skin, provides meandering access to galleries and a roof terrace, offering various perspectives of the town. When observed from the city, the moving figures strolling behind the hazy facade also inject the building with a dynamic nature.

metal mesh facade veils TAO's transient in-between pavilion in nantou ancient town

 

 

Due to spatial limitations, the architects’ design maximizes floor area utilization, projecting volumes further outwards as floors ascend, establishing a unique physical rhythm and urban gap space. Structurally, inclined columns support the volumes on the east side and west sides, with the west side’s overhanging framework exposed externally, while the middle columns remain concealed within the walls. Different forms of space thusly emerge and embody a sense of lightweight structural aesthetics.

metal mesh facade veils TAO's transient in-between pavilion in nantou ancient town

metal mesh facade veils TAO's transient in-between pavilion in nantou ancient town

Reference

Architectural Details: Why Metal Is the Perfect Material for Dynamic Educational Projects
CategoriesArchitecture

Architectural Details: Why Metal Is the Perfect Material for Dynamic Educational Projects

As designers imagine the future of educational buildings, the values and materials of today will inform school environments for decades to come. With priorities around durability, longevity, cost-efficiency, and ease of installation, metal plays a starring role in high-traffic education spaces.

For its renewability, durability, and ever-evolving versatility, architectural metal offers long-term solutions that bring beauty, reliability and safety to schools. At Presidio Knolls School in San Francisco, and the Seattle Academy of Arts and Sciences in Seattle, Washington, leading metal manufacturer BŌK Modern’s solutions have set a new standard for how educational spaces are designed and experienced.

Presidio Knolls School. Photo by Ken Gutmaker

Nestled in San Francisco’s SoMa District, Presidio Knolls School is a serene escape from the bustling city. Studio Bondy Architecture was tasked with renovating the PKS campus, including two historic buildings and the main U-Wing building containing the interior courtyard.

The team wanted to design a new public-facing identity while creating a safe, enduring environment for kindergarten through eighth-grade students. They called on BŌK Modern to design custom metal treatments for the building’s exterior façade, front gate, interior stairs, and balcony guardrails to strike that balance.

Presidio Knolls School. Photo by Kevin Quach

The distinctive element of the façade and interior courtyard is the perforated metal screen used across all solutions. The pattern is based on a Chinese ice-ray design, a common motif in wood lattice window designs in the Ming and Qing Dynasties,” says Laura Rambin, Principal at Studio Bondy Architecture. “On the street-facing façade, the pattern decreases in density as it rises to the third story of the building, giving a feeling of lightness. Within the interior courtyard, the pattern creates dynamic shadows and has the effect of standing in a bamboo forest.”

Presidio Knolls School. Photo by Kevin Quach

Designing patterns for kid-centric environments can be challenging, so BŌK and Studio Bondy Architecture carefully selected a pattern that didn’t prohibit climbing but naturally discouraged them from doing so. The custom ice-ray design also has holes too small for toes and feet to fit, and narrow vertical openings prevent anyone from crawling through.

Seattle Academy of Arts & Sciences. Photo by Rachel Godbe

In the common areas of the Seattle Academy of Arts and Sciences’ new STREAM building, The Miller Hull Partnership tapped BŌK Modern to collaborate on guardrails, stairs, and louver covers for the school’s interior. The fun and open patterning, combined with a consistent look, helped to unify the space for students and faculty alike.

Seattle Academy of Arts & Sciences. Photo by Rachel Godbe

Turning structural staircases into textural focal points, BŌK Modern fabricated their panels from 14GA steel with a primer and powder-coated finish for durability. Specified in the A26 pattern across all solutions, the finished products elevate the staircases beyond essential elements of the complex while letting the student’s art installations shine.

Providing architects and designers with endless possibilities to create engaging and resilient educational environments that can withstand the test of time, architectural metal provides sustainable, cost-saving solutions that will be part of a school’s identity for decades to come. Inspiring creativity and enhancing learning, BŌK Modern’s educational projects embrace metal materials as catalysts for resilient structures and compelling design.

To see more architectural case studies and learn more about how metal could be utilized in your next project, visit BŌK Modern’s website.

Credits & Key Information

Presidio Knolls School

  • Architect / Designer: Studio Bondy Architecture
  • Contractor: Plant
  • Construction Photography: Ken Gutmaker and Kevin Quach
  • Location: San Francisco, CA
  • Product Type: Wallscreen, Stair Guardrail, Gate, Balcony Guardrail

Seattle Academy of Arts & Sciences

  • Architect / Designer: Miller Hull General
  • Contractor: GLY Construction
  • Photography: Rachel Godbe
  • Product Type: Stair Guardrail, Balcony Guardrail, Louver Cover
  • Location: Seattle, WA

Reference

Coil Coatings: Architects’ Secret to Brighter Metal Building Façades
CategoriesSustainable News

Coil Coatings: Architects’ Secret to Brighter Metal Building Façades

Architects: Want to have your project featured? Showcase your work through Architizer and sign up for our inspirational newsletters.

The best architecture is tied to community and local contexts. The products manufacturers create for a building bring ideas to life through shapes, colors and materials. As metal structures and product applications have become more commonplace, so too have the variety of ways to express design concepts. This is especially true for metal coatings, used in everything from curtain walls and metal wall panel systems to roofing, louvers and sunshades. Today, manufacturer Sherwin-Williams is reimagining color and expression through coil coatings.

As the manufacturer states when describing their approach to factory-applied coil coatings for architecture, they can “create nearly any color or effect you can dream up.” Coil coating, sometimes called pre-painted metal, is an efficient way to produce a uniform, high-quality, coated finish. The key is that the metal is painted before rather than after fabrication. The types of paint curing used in the coil industry include thermal, infrared, induction and UV cure. Exploring these coatings through color and specific products, the following projects showcase the range of applications created by Sherwin-Williams. Together, they represent a technology that is versatile and high quality, with a range of cost, environmental and performance benefits.


Edmonton Public Library

Designed by Patkau Architects, Edmonton, Canada

The Capilano Library connects its suburban community to nature. The library form is developed from its cross section, which is folded to form three peaks across the site, each with a different scale. Each of the three peaks responds to scale, function, natural light and view. The western peak reflects the scale of the neighborhood with a quiet edge of support spaces along the street. The eastern peak is intimately scaled, with varied seating along a serene window overlooking the nearby ravine. The design is enhanced by the mix of rectangular and polygonal ALPOLIC metal panels that were installed around the library’s exterior.

ALPOLIC metal composite materials deliver excellent flatness and exceptional formability to give the library a sophisticated exterior aesthetic. The metal panels are coated in a Valflon finish supplied by Sherwin-Williams Coil Coatings. The rich, vibrant and high-gloss color is a fluoropolymer FEVE resin-based coating that offers color consistency, protection against weathering, chalking and fading, and excellent overall adhesion. This finish also meets the highest performance standards, including AAMA 2605 specifications. In time, the Edmonton Public Library Capilano Branch has become a central space for the community.


Wolf Creek Library

Designed by Leo A Daly, Atlanta, GA, United States

The Wolf Creek Library design was made as a community destination and as a catalyst for growth. The exterior features an outdoor reading garden and terraced seating. The library houses 5,700 square feet of adult collections, 5,000 square feet of children’s collections, a computer/learning station room, teen area, music room, sub-dividable community meeting room for 125 people and two conference rooms with smart boards and projectors. Originally, copper was considered as cladding material for the building’s iconic wedge-shaped façade. But, ultimately, it was determined that ALPOLIC’s aluminium composite material (ACM) was a superior solution.

The custom MRT Prismatic Magma finish would evoke the original copper intent, but offer a more vibrant visual experience. Sherwin-Williams Valflon coating provides the shimmer and shifting colour the architects desired. The simple but geometric design is at once bold but refined and enhanced by the Valflon coil coating. Durable with excellent adhesion and flexibility properties, the FEVE resin allows each prismatic color to have an intense brightness of shade and a high-gloss quality. In the daytime, the Wolf Creek Library’s appearance shifts from copper to red to orange, depending on the time of day, weather conditions and viewing angle.


St. Nicholas Eastern Orthodox Church

Designed by Marlon Blackwell Architects, Springdale, AR, United States

The Saint Nicholas Eastern Orthodox Church transformed a generic shop building into a place of worship and fellowship. The architects kept the interior simple but utilized box rib metal panels for the exterior. Metal Sales manufactured the T-10A metal walls panels, which are coated in Metallic Silver and Dark Bronze Fluropon colors from Sherwin-Williams Coil Coatings. A thin cross, lit up in red, is also visible on the western side of the church.

Marlon Blackwell created an addition on the western side of the 3,600 square-foot building in order to orient the structure toward the eastern axis, which is typical for Greek Orthodox churches. The skylit tower pours red light down into the transition between the narthex and the sanctuary, giving a moment of pause before entering to worship. A narrow cross is suspended on the western side of the tower, backlit by the morning sun to become a beacon for arriving parishioners. Once inside the sanctuary, a transom that spans the entire width of the space faces east and bathes the space in soft morning light during Sunday morning services.


Formosa1140

Designed by Lorcan O’Herlihy Architects [LOHA], West Hollywood, CA, United States

Located in the heart of Los Angeles, this new eleven unit housing project emphasizes the central importance of shared open space for the residents and the community. Formosa takes what would be the internalized open space of the courtyard and moves it to the exterior of the building to create a park. This plan, O’Herlihy’s firm says, “simultaneously creates density and green space and models a replicable prototype for incremental community-driven city development.” Completed in 2008, the 16,000-square-foot building features a red corrugated metal exterior. Sherwin-Williams was chosen for its flagship Fluropon coating to be the product of choice for Formosa.

Using Sherwin-Williams 70% PVDF Fluropon coating, a custom red color — Coronado Red — was inspired by the iconic nearby Formosa Café, and not only highlighted the texture and pattern of the exterior, but also contrasted with the green shades of the park. The metal façade is made of 12,900 square feet of perforated T16-E panels from Metal Sales Manufacturing Corporation, which conceal and shade outdoor walkways on the three-story building, giving residents a sense of privacy in spite of the structure’s openness to the park and street.


National Museum of African American History and Culture

By The Freelon Group, Adjaye Associates, Davis Brody Bond LLP, Washington, DC, United States

The National Museum of African American History and Culture (NMAAHC) holds a prominent place on the National Mall. As the team outlines, the primary architectural idea for the museum was derived from the classical tripartite column with its base, shaft and capital. In Yoruban art and architecture, the column or wooden post was usually crafted with a capital resembling a crown. This crown or corona form is the central idea which has driven the design of the museum.

Reaching toward the sky, the bronze clad corona expresses faith, hope and resiliency. Once the final color idea was identified, the new challenge of obtaining the perfect hue began. Three custom shades, African Sunset, African Sunrise and African Rose, and one standard shade of Black Sherwin-Williams Fluropon coating were used on these massive aluminum panels, each weighing around 200 pounds and stretching 4 by 5 feet. Each panel that was custom cast by Morel Industries was finished with five different coating layers, each a different color of the Fluropon coating, to achieve the exact bronze shade desired by the design team. Eventually, the final color was created, called “Artisan 3.5.”


Central Arizona College, Maricopa Campus

Designed by SmithGroup, Maricopa, AZ, United States

This new ground up campus was designed to create a unique and authentic identity for the growing Central Arizona College. The three building campus is conceptually rooted in its historic agricultural roots and Native American legacy. Structures are conceived as a series of honest, spare and no maintenance ‘academic sheds.’ Deep overhangs let interior academic spaces flow outdoors seamlessly. Corten steel and rammed earth create the primary exterior language eliminating the need for long term maintenance.

The diverse program includes teaching laboratories, classrooms, culinary arts, a café, bookstore, library, learning center, interactive distance learning classrooms, student services, administration and a multipurpose community room. To ensure the unique appearance, Sherwin-Williams Fluropon coating in Cor-Ten AZP was chosen to adorn the facility. This coating achieves the look of Cor-Ten Steel through a two-step process using a print effect Floropon coating. The coating, containing 70% PVDF resins, provides the strongest protection against weathering, aging and pollution for color retention to preserve the beautiful aesthetic of the facility for years to come.

Architects: Want to have your project featured? Showcase your work through Architizer and sign up for our inspirational newsletters.

Reference

An Architect’s Guide To: Graphic Perforated Metal Panels
CategoriesArchitecture

An Architect’s Guide To: Graphic Perforated Metal Panels

Architectural innovation and creativity go hand in hand. Designers are constantly seeking new ways to push boundaries, challenge norms, and create buildings that resonate with places and people. One material that is increasingly being harnessed to this end is perforated metal, with a multitude of high-tech systems now available to architects looking for customizable wall and façade solutions.

One such example is the ImageWall system by Zahner, a renowned engineering and fabrication company with a long-standing reputation for its work with architects. Developed specifically for perforated metal panels, it offers a range of diverse qualities for projects across typologies and climates.

Perforated metal wall panels ImageWall by ZahnerZahner became known for advanced metal surfaces and systems with both functional and ornamental forms. With ImageWall, Zahner has created a system that offers design versatility to make immersive experiences. With its accessible design tools, affordability, and wide range of applications, the perforated metal panel system empowers designers and architects to bring their visions to life.

Whether used in commercial, hospitality, retail, or residential settings, this material provides a customizable canvas for integrating backlighting, materials, and graphics. In this guide, we’ll explore the creative potential of perforated metal panel systems like ImageWall, from the design process to technical detailing and application.


Conceptualization: Pushing the Boundaries of Design

Perforated metal wall panels animation ImageWall by ZahnerOne of the most remarkable aspects of the ImageWall system is its accessibility to designers. Gone are the days of tedious back-and-forth communication. With this system, designers can now conceptualize and design directly within an intuitive online visualizer tool on the Zahner website.

This streamlines the design process and empowers architects to bring their visions to life more efficiently than ever before. The accessibility provided by the system fosters a greater sense of creative freedom, allowing designers to experiment, iterate, and explore a multitude of design options.

Design With ImageWall

Recently, Zahner Labs has further developed the system with ImageLines — an additional customization for generating perforated images. As the team explains, perforations are positioned by an array of customizable lines or curves, while perforation size is driven by a source image. Try it out; it’s easy to upload an image to the configurator and see how ImageLines takes perforated façades to the next level.


Technical Details: Streamlined Installation and Pre-Engineered Elements

The ImageWall perforated metal panels not only look beautiful, but also allow for more streamlined detailing. Through the use of pre-engineered elements and easy-install systems, the cost and lead times are significantly reduced compared to traditional custom solutions. This makes affordability a key advantage offered by Zahner’s system.

Their product also allows clients with tighter budgets to benefit from the company’s reputation for quality craftsmanship and design expertise. In turn, the evolution from custom projects to a pre-engineered product demonstrates Zahner’s commitment to making cutting-edge design accessible to a wider audience.

Download ImageWall Details

Perforated metal wall panels ImageWall by ZahnerFrom sleek and modern metals like stainless steel and aluminum to warm and inviting materials like pre-weathered weathering steel and copper, ImageWall provides architects and designers with a wide selection of options to suit their desired aesthetic.

Additionally, the system can incorporate other materials such as glass, ceramics, or options like recycled materials, ensuring that each project can be uniquely tailored to meet the specific design requirements and desired visual impact. The versatility in material choices offered enables the creation of customized architectural elements that seamlessly integrate into a design.


Applications: Versatility Across Architectural Typologies

At its heart, Zahner’s system has wide-ranging applications across architectural typologies. From commercial buildings to hospitality spaces, retail environments to multi-unit residential common areas, ImageWall seamlessly integrates with other building systems, structures, and assemblies.

This adaptability makes it a valuable tool for architects and designers working on a diverse range of projects. Whether it’s an eye-catching façade for a high-end hotel, an immersive retail environment, or a statement piece in a public space, the system offers endless possibilities for enhancing the appeal of a structure, entry or interior.


Creative Possibilities: Enhancing Design with Light, Materials, and Graphics

ImageWall offers a myriad of creative possibilities, including lighting options, material choices, and graphic integration. Backlighting adds a whole new dimension to architectural design, bringing depth, texture, and visual interest to spaces.

Perforated metal wall panels ImageWall by ZahnerWith a vast array of materials to choose from, architects can find the perfect match for their desired aesthetic, whether it be sleek and modern or warm and organic. The graphic options also enable the integration of custom patterns, logos, or artwork, allowing architects to create truly unique and memorable spaces that leave a lasting impression.


Case Studies: Showcasing the Power of ImageWall

To appreciate the capabilities of perforated metal panels, there are many noteworthy case studies. For example, the ImageWall system was employed only a short walk from Canada’s Parliament buildings in Ottawa, Ontario, where the team of B+H Architects and Morguard collaborated with Zahner to enhance the experience of entering their office complex at 350 Sparks. The installation of custom perforated wall art showcases the journey along the Ottawa River adjacent to Parliament Hill. Zahner supplied 1,563 visible square feet of aluminum panels and associated sub-framing for the installation.

Zahner also collaborated on the Legacy Pavilion for The Equal Justice Initiative. The Pavilion, designed by Williams Blackstock Architects, is the EJI Museum campus’ new building. Zahner engineered and fabricated the custom Angel Hair stainless steel that clads the exterior of the building, which depicts the iconic images of several local civil rights activists that inspire hope for equal justice. In a similar way, two ImageWall murals clad the east and north sides of 1256 Penn Ave, featuring individual portrait panels of renowned local civil rights activists that helped shape the culture of Minneapolis.

These case studies demonstrate how Zahner’s perforated metal panel system can be utilized by architects to enhance their designs. Its adaptability, material options, and creative possibilities have allowed architects to push boundaries and transform their visions into new landmarks.

Explore More Projects

ImageWall represents the evolution of architectural solutions, bridging the gap between visionary concepts and practical implementation. Its accessibility to designers, affordability, wide range of applications, and design potential make it a versatile and valuable tool for architects and designers alike.

As Zahner continues to push boundaries and redefine what is possible in architectural design, the system stands as a testament to their ability to transform visionary concepts into innovative architecture products and systems.

Learn more about ImageWall here, start designing your own custom perforated panel here, and reach out to Zahner’s specialists about your next project here.

Reference

An online marketplace for scrap metal
CategoriesSustainable News

An online marketplace for scrap metal

Spotted: Metals such as steel, copper and nickel are vital components of global infrastructure and consumer goods. While the production of primary metals is very carbon and energy-intensive, metals can be recycled essentially forever without any loss in quality. Although around 70 per cent of US and 55 per cent of European steel production is based on recycled steel, other metals are not recycled as assiduously. Startup Metcycle is working to improve this by digitally facilitating international scrap metal trading.

Metcycle directly connects verified buyers and sellers of scrap metal, allowing both to benefit from direct negotiation, with better prices, better margins, and time savings. The startup verifies each company involved using external providers. They also work with an external financial service provider that facilitates each payment and holds the funds secure in an individual escrow account until the goods have been delivered, adding additional security.

By providing a one-stop-shop for scrap metal buying and selling, Metcycle’s platform eliminates the time and cost involved in steps such as obtaining letters of credit. In addition, both parties in the transaction have full transparency on the status of each transaction and can directly communicate with each other. Metcycle makes its money by charging a 4 per cent commission on the transaction value (reduced to 2 per cent during the launch phase. The cost of the commission is split 50/50 between buyer and seller.

Co-founder Sebastian Brenner recently explained the benefit of using a broker like Metcycle, “For suppliers, Metycle takes the pain of negotiating, monitoring payment and logistics flows. For buyers, we give access to prime quality material, payment options in local currency, and at payment terms.”

Production of primary metals is incredibly energy intensive. This means that decarbonising the metal manufacturing industry is vital to achieving net zero. Luckily, there are an increasing number of innovations that are helping with this. These include the use of AI to improve efficiency and a new process that can reduce the carbon emissions from steel furnaces by 90 percent.

Written By: Lisa Magloff

Reference

triangular metal roof crowns elevated sports hall in taiwan school extension
CategoriesArchitecture

triangular metal roof crowns elevated sports hall in taiwan school extension

Office aaa attaches ‘Shui Yuan Assembly Hall’ in Taiwan school

 

Office aaa undertook the design of ‘Shui Yuan Assembly Hall’, a 2-story building on the north side of the campus in Hsinchu City, Taiwan. Occupying 1,894 sqm, the scheme hosts two badminton courts, a performance stage, and three multi-purpose classrooms. The site of the building is situated on the boundary line between Hsinchu City and the suburbs, surrounded by a picturesque landscape.

 

The design team raised the main building on colorful columns, thus creating a semi-outdoor playground below. This high-ceiling pilotis enables a smoother transition from the courtyard to the sports field, allowing for visual communication between the spaces. A vast triangular metal roof crowns the sports hall attachment, generating a generous space inside. triangular metal roof crowns elevated assembly hall in taiwan school campus extension

all images by Yu-Cheng Chao, unless stated otherwise

 

 

office aaa’s sports hall captures the picturesque surroundings 

 

The architects at office aaa sought to create a protected space that at the same time frames a sweeping view of the surrounding greenery. Thus, a large amount of glazing surrounds the building, forming a well-lit and protected arena. 

Construction-wise, the raised structure follows the original configuration of the school complex, connecting the yard directly to the main building through an external staircase. The stair is encased by a red mesh which visually matches a red A-shaped column at the corner of the building and adds some vibrant splashes to the otherwise muted palette. This column rises and penetrates the slab above, holding the roof in place.

 

‘The structural system and column spacing are optimized for the function of different spaces. The classrooms have small spans and are constructed with a simple concrete frame; the 2nd floor is a thick solid concrete slab with lattice beams to provide a bigger span lifting the stage and courts above; the big angled roof supported by slanted steel beams, the angle has been strategically designed to accommodate the flight path of badminton balls,’ explain the architects. The symbolic column, triangular roof, and red staircase become the key features of ‘Shui Yuan Assembly Hall’. 

 triangular metal roof crowns elevated assembly hall in taiwan school campus extension
vast triangular metal roof tops the sports hall attachment

 triangular metal roof crowns elevated assembly hall in taiwan school campus extension
image by Tze-Chun Wei | red grid wraps the external staircase

Reference

Jelle Seegers uses giant magnifying glass to melt metal
CategoriesSustainable News

Jelle Seegers uses giant magnifying glass to melt metal

As part of the Design Academy Eindhoven student show at Dutch Design Week, graduate Jelle Seegers has presented a smelting machine with an oversized magnifying glass that focuses the sun’s heat to melt metal more sustainably.

The Solar Metal Smelter features a large lens that is manually moved to follow the path of the sun and direct its heat into a crucible holding metal. Once liquid enough, the metal can be cast into a sand mould and made into a variety of products.

Jelle Seegers turns the crank on the Solar Metal Smelter
Jelle Seegers presented his Solar Metal Smelter at Dutch Design Week. Photo is by Iris Rijskamp

Seegers is a self-described maker, who uses the smelter in his own workshop and proposes it as a solution for metal casting companies looking to save the emissions and spiralling energy costs associated with powering industrial furnaces.

“By making this thing manual, it really changes the casting craft from one where you just have endless energy coming into your workshop to one where you personally cooperate with the sun in order to melt the metal,” he told Dezeen.

Seegers was moved to create the project, his final-year bachelor’s work, after undertaking an internship at a casting company and realising what an “enormous” amount of energy is used there.

Jelle Seegers removes a metal object from a sand mould
The smelter melts metal so it can be cast into sand moulds

He arrived at the concept of the Solar Metal Smelter after he remembered using a magnifying glass to make fire as a child. Compared to all the other methods of heating something, this seemed to him the most efficient.

“Electrical solar panels, they never have an efficiency of more than about 20 per cent,” Seegers said. “Only 20 per cent of the sunlight gets converted into electricity. So we need a huge amount of solar panels to create a huge amount of electrical energy.”

“But if you just take the sun’s heat, and you only bend it and direct it, you don’t need to do this complex conversion to electricity. And for that reason, you can achieve an efficiency of about 95 per cent.”

Photo of the lens on the Solar Metal Smelter
Seegers made its lens himself by cutting facets into a sheet of polycarbonate

The lens of the Solar Metal Smelter, which measures approximately five square metres, is attached to a machine to enable it to be moved directly underneath the sun throughout the day. It takes a small turn of a hand crank every five to ten minutes to move the lens along a track to its ideal position.

Seegers integrates this action into his wider process, usually working on an adjacent table to make his sand moulds and stopping periodically to turn the crank.

While this movement might be automated in future, the designer values the manual approach as a way of rethinking our relationship with energy.

“We’re now in this energy transition,” said Seegers. “We’re going more towards wind power, solar power, all these things but we’re not changing our mentality on how we use energy.”

“I really advocate for using energy when it’s there and in the shape that we get it,” he added. “For example the sun’s heat, we can use it as heat and as light during the day.”

Seegers made the lens himself from a sheet of polycarbonate, using a machine he constructed himself to cut ultra-precise circular facets in the material. The rest of the machine he made from durable stainless steel he found at scrapyards or obtained secondhand.

Process photo of a machine cutting circular facets into a sheet of polycarbonate
Seegers also fashioned a machine to cut the facets for the lens

The Solar Metal Smelter produces about four kilowatts of energy at a temperature of about 800 to 1,000 degrees Celsius and can melt a maximum of 20 kilograms of zinc or five kilograms of aluminium at one time.

The largest object Seegers has produced using this process to date is a flywheel for one of his other machines. But he plans to make a bigger version of the smelter that could potentially be sold to casting companies.

He also wants to continue to develop his own practice, eventually having a manufacturing process for his workshop that runs completely on solar, wind and human power.

Jelle Seegers operates the Human-Powered Tool Grinder
Seeger’s previous projects include the Human-Powered Tool Grinder. Photo is by Iris Rijskamp

In addition to the Solar Metal Smelter, he has already produced the Human-Powered Tool Grinder – a foot-powered machine also made of scrap materials, which keeps the hand tools in his workshop sharp enough so they can be viable alternatives to electric ones.

At the Design Academy Eindhoven graduation show, the Solar Metal Smelter was awarded the school’s Melkweg Award, which is given to “the most striking and outspoken talent with a bachelor’s project full of potential and originality”.

Another recent project that advocated working creatively with the limitations of solar energy is the Solar Protocol, a solar-powered network for accessing the internet.

Photos are courtesy of Jelle Seegers unless otherwise stated.

The Design Academy Eindhoven graduation show was on show from 22 to 30 October as part of Dutch Design Week 2022. See Dezeen Events Guide for an up-to-date list of architecture and design events taking place around the world.

Reference

Vision Studio conceals “jewel-like” store behind perforated metal facade
CategoriesInterior Design

Vision Studio conceals “jewel-like” store behind perforated metal facade

Cool-toned industrial materials such as aluminium and concrete are paired with marble surfaces and translucent pastel shelving in this eyewear store in Melbourne, Australia.


Designed by local firm Studio Edwards, the first flagship store by optometrist Vision Studio is housed in a shopping centre in the city’s Glen Waverley suburb.

Transluscent pastel pink sunglasses displays with marble counter in retail interior by Studio Edwards
Vision Studio’s perforated aluminium facade (top image) hinges open to reveal a jewel-like interior (above)

Half of the store’s 3.6-metre-high perforated aluminium facade hinges open to reveal what the studio describes as a “jewel-like” interior, framed by marble tiles that contrast with the raw concrete of the existing shell.

Inside, Studio Edwards set out to create a space reminiscent of a gallery, including enough display space for 200 spectacles and storage for an additional 800 pairs alongside three consultation rooms with waiting areas and a staff and store area.

Marble accents and bright orange tap in Vision Studio interior
A bright orange tap and pastel pink doorframe act as pops of colour in the otherwise monochrome interior

To accommodate these functions, the floor plan is split into two zones with the store and display area at the front, and the optician and consulting spaces at the rear.

“The space is zoned via an angular plan configuration with the areas requiring most privacy to the rear and semi-private consulting spaces tapering to the front,” Studio Edwards founder Ben Edwards told Dezeen.

“One challenge was to work with the existing air conditioning ceiling ductwork – we chose to expose them and include them within the overall aesthetic.”

Pastel-coloured accents are applied to the shelving and cabinets that run along the walls on either side of the Vision Studio store.

The material palette, which the studio described as “a balance between raw and refined”, blends industrial materials such as aluminium and concrete with marble surfaces and translucent shelving that seems to hang in midair.

Perforated aluminium facade of retail interior by Studio Edwards
The shop is located in a Glen Waverley shopping centre

Other studios that have combined industrial materials and soft, powdery colours include Spanish studio Lucas y Hernández-Gil, which contrasted pastel furnishings against concrete walls in this restaurant in Seville.

Photography is by Tony Gorsevski.

Reference