How Will Modular Construction Continue Changing Design?
CategoriesArchitecture

How Will Modular Construction Continue Changing Design?

Browse the Architizer Jobs Board and apply for architecture and design positions at some of the world’s best firms. Click here to sign up for our Jobs Newsletter. 

Modular construction isn’t a new concept in architecture; however, it wasn’t until the 20th century that the concept began gaining traction: pre-fabricate parts of buildings in factories how we build car parts and then assemble them onsite as if they were human-sized Lego bricks. Even still, until recently the term ‘modular construction’ brought to mind clunky concrete boxes and repetitive housing blocks.

Yet, now, as manufacturing technology in the architecture sector continues advancing and the environmental cost of construction is being evaluated more critically, modular design is becoming an increasingly attractive approach for architects and contractors. In fact, AMA Research reported that modular construction is set to grow by 14% between 2020 and 2024, and its seemingly limitless possibilities portend even greater growth for years to come. We’ve only scratched the surface of what is proving to be one of the most promising research fields in architectural design.

By shifting construction towards a manufacturing-style process, the modular design presents a host of unique advantages. The fabrication of materials inside the strictly controlled setting of a factory reduces the number of uncontrollable variables that might have otherwise caused delays or cost overruns. All the pre-fabrication work also means that the assembly phase itself is as streamlined as possible: the bulk of the work consists in stacking and bolting together the components of the building, reducing the inconveniences of construction — waste, noise and pollution from heavy-duty machinery — to a minimum.

Take for instance B100arcquitectos’ Science of Rehabilitation Faculty building at Don Bosco University in Soyapango, El Salvador. The project by the A+Award finalist firm offers us a glimpse of what the future of architecture might look like thanks to modular construction.

Annex Building Science of Rehabilitation Faculty Don Bosco University by B100arquitectos, Soyapango, El Salvador

The impact is apparent in the most striking feature of the building: the large, beautiful trees stooping over and surrounding the campus building, as if they had been purposely planted around it decades ago (and not the other way around!). This impressive architectural feat could only have been possible thanks to the flexibility of modular construction; the pre-fabricated cubic modules only had to be moved into place rather than built from the ground up. And though that presented its own logistical challenges, it spared the sacrifice of many trees, leaving over over 80% of the lot’s forestry untouched. The old trees now form an integral part of the architectural experience and give a sense of maturity to the building far beyond its one-year-old existence.

Aside from the aesthetic advantages, the modular construction was completed quickly and with little material waste. This allowed the firm to work on a tighter budget — the whole project ringing in at under a million dollars — allowing the University to invest more on what’s inside the classroom rather than on the classrooms themselves.


Are you interested in joining one of the most promising fields in architecture? Consider applying to a firm that specializes in modular construction.

Volumetric Building Companies (VBC) is a global leader in volumetric modular construction headquartered in Philadelphia, PA with locations across the United States and in Europe. The firm uses its precision-driven manufacturing capabilities and project-proven expertise to provide high quality, sustainably produced modular-designed buildings in less time across varied market sectors. VBC is currently looking to hire a Design Technology Manager, a Senior Project Designer / Senior Project Architect and a Senior Design Associate for their Somerville, MA offices.

Browse the Architizer Jobs Board and apply for architecture and design positions at some of the world’s best firms. Click here to sign up for our Jobs Newsletter. 

 

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A hi-tech factory for sustainable, modular houses
CategoriesSustainable News

A hi-tech factory for sustainable, modular houses

Spotted: Modular housebuilder TopHat, which claims to be the UK’s first zero-embodied-carbon home builder, recently announced that it will be opening a hi-tech home building facility in Corby, Northampton next year. The new factory will be 650,000 square feet in size and will incorporate the latest in robotic technology.

TopHat was founded in 2016 and began production in early 2018 at its manufacturing facility in South Derbyshire. The company builds modular, zero-carbon homes with a sustainable core. The company claims their homes have less than one-twenty-seventh the embodied carbon of a traditionally built home. To achieve this, the company uses low-carbon materials, such as timber, while reducing waste and travel at every stage.

One way that TopHat achieves its low-carbon usage is through the streamlined logistics and lean manufacturing techniques that are made possible by building modular homes in a factory using robotics. The company is also able to tailor solutions to clients, acting as either a supplier, contractor, or developer. The first residential site to use TopHat’s product was the historic Kitchener Barracks in Chatham, Kent, which opened in 2019. The company has also seen a £75 million (around €89 million) capital investment from Goldman Sachs, which has helped to finance the new factory.

There is no end of creative proposals for developing housing that is both more affordable and more sustainable. Springwise has often covered innovations in this space. Some of the most recent have included carbon-neutral tiny homes, all-timber buildings and the use of tech to maximise efficiency and sustainability. 

Written By: Lisa Magloff

Website: tophat.io

Contact: tophat.io/contact-us

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A modular lithium extraction plant recycles water and brine
CategoriesSustainable News

A modular lithium extraction plant recycles water and brine

Spotted: As demand for lithium-ion batteries rises, the extraction and production processes must be scaled up, often stressing the environment in ways that are not sustainable. Researchers forecast global growth in consumption of lithium will be 33 per cent from 2020 to 2021 and that demand is likely to continue to increase. With water resources already scarce (or polluted) in many locations around the world, improving the health of lithium production is a necessity to ensure the future health of the environment. 

Canada’s International Battery Metals company recently concluded successful tests of its first mobile, commercial-scale lithium extraction plant. Integral to the success of the new approach is the swiftness of set-up and modular design. The company points to the current five-to-twelve-year lead time to build and activate an industrial plant as one of the main reasons such flexibility and speed are needed. The modular unit was set up in 10 days by a crew of nine.

This allows the global market to expand the number of viable extraction locations, as the modularity makes it possible to assemble and work in terrains previously considered too difficult to reach. Even more importantly, the new International Battery Metals process prioritises water and brine recycling to avoid creating the many thousands of kilogrammes of salty water waste that results from most extraction methods. In fact, the new process recycles slightly more than 98 per cent of the water used in the system.

As electric vehicle demand continues to grow, creating less waste and causing less environmental damage is a priority at all stages of the battery life cycle, with innovators creating new uses for used EV batteries as well as a chemical-free process for producing the metal from granite.  

Written by: Keely Khoury

Email: info@ibatterymetals.com

Website: ibatterymetals.com

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An architecture firm in Kyiv creates comfort-first, modular shelters for Ukrainian refugees
CategoriesSustainable News

An architecture firm in Kyiv creates comfort-first, modular shelters for Ukrainian refugees

Spotted: The need for emergency shelters in Ukraine has increased exponentially as a result of the country’s invasion by Russia. In response, architect Slava Balbek began designing new housing for people forced to flee their homes. He knew this would not be easy, but wanted his design solution to help refugees regain some sense of stability.

When half of Balbek’s 75-person company was forced to relocate, he realised that others would need new housing too. After convening a team of 10 architects at his company, he began to work on designs for refugee shelters that could be built quickly. The team analysed 20 existing models from around Europe before deciding on its final product – which is tailored to suit Ukraine’s cold climate.

The shelter’s design is modular, with small units that can be arranged in configurations that cater for different numbers of people – from as few as 50 to hundreds. Some configurations feature communal bathrooms, kitchens, and green space, while others have room underneath them dedicated solely towards playgrounds and sports fields.

The design is open-source, so others are also free to make use of it. However, the firm is asking everyone to maintain the sense of spaciousness and ensure that everyone stays within comfort boundaries to provide ‘dignity life’. “You can change designs, models and produce your own for a more personalised space,” explains Balbek. 

Other innovations, spotted by Springwise, that cater for the needs of refugees in emergency situations include, refugee shelters that pop-up at the touch of a button, shelters made from recycled plastic, and a language learning app that helps migrant children navigate cultural differences.

Written By: Katrina Lane

Email: hello@balbek.com

Website: balbek.com

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