Turning the tide on plastic with reusable packaging
CategoriesSustainable News

Turning the tide on plastic with reusable packaging

Spotted: E-commerce is growing steadily, with one forecast predicting that it will reach 23 per cent of total worldwide retail sales by 2027. Unless innovative solutions are found, this growth will come with an equivalent increase in the volume of packaging. Rather than focus on recycling alone, several organisations are now turning to reuse as a way to more rapidly reduce pollution and improve the circularity of their operational processes.

In Germany, a company called The Ocean Package offers a packaging-as-a-service solution consisting of fully traceable reusable boxes. Each box consists of up to 70 per cent recycled polypropylene plastic and 30 per cent virgin materials. To avoid unnecessary dyeing and material treatment, the boxes are all grey – the colour of plastic after it’s been recycled. Up to one-quarter of the weight of the boxes, which are designed to be easily flattened and returned via postboxes, is recovered ocean-bound plastic from the North Sea.

Most of the companies that partner with The Ocean Package are in the subscription and rental sector and have already established reusable packaging cycles. In this application, the organisation’s service integrates seamlessly with these existing processes, and partners agree to return all packaging for recycling at the end of its useful life. The company is also exploring potential collaborations to bring its reusable solution to the B2C sector.

The boxes come in four sizes ranging from small to extra-large, and the accompanying logistics platform tracks every package for its full life cycl. The platform also provides detailed analysis of a company’s processes, and the data can help monitor ESG performance indicators.

The Ocean Package expects to use each box at least 20 times. Each use reduces carbon emissions by 80 per cent from that of traditional packaging systems, and waste is reduced by up to 95 per cent when compared to cardboard. The company’s development plans include expanding its network of partners and working with a broader range of organisations, including those that are not as far along in the circular economy path.

Corn-based laminate and a mushroom-based biodegradable polystyrene alternative are two examples of material innovations in Springwise’s library that could help us replace plastics.

Written By: Keely Khoury

Reference

Creating sustainable packaging with fungi
CategoriesSustainable News

Creating sustainable packaging with fungi

Spotted: Analysis of the global food packaging market predicts the value of the industry will increase every year and reach just under $600 billion (around €560 billion) by 2033, up from $335 billion (around €313 billion) in 2022. Unsurprisingly, demand for plastic food packaging remains particularly high. Seeking a scalable alternative to plastic packaging that requires no infrastructure change for manufacturers and distributors, Israeli startup MadeRight created a fungi-based option.  

Grown on a variety of organic waste materials, MadeRight packaging can be made locally, further increasing the circularity of the product and reducing its carbon footprint. The fungi used in the process feeds on industrial streams of organic waste. The resulting growth is then converted into a new biomaterial. Because the fungi grow well on a range of materials, the technology is deployable next to current food production systems, making it usable in many different environments and as a secondary market for a diversity of crop waste. 

Once the fungus has been transformed into a biomaterial, it is mixed with bioplastics, making it immediately usable in the existing machinery of current production systems. This not only makes the material more affordable, it makes it easier for businesses to switch from their current plastics to green packaging. MadeRight packaging is both biodegradable and reusable. 

The company recently raised $2 million (around €1.85 million) in seed funding, which the founders plan to use to produce a commercially viable prototype by late 2024 and continue to improve the overall production process. As part of the Fresh Start incubator, MadeRight has the opportunity to connect with other food tech startups also working on sustainability initiatives.  

From a biodegradable coating for paper packaging to naturally biodegradable packaging, innovations in Springwise’s archive highlight the myriad ways innovators are seeking to replace plastic pollution with truly sustainable alternatives.

Written By: Keely Khoury

Reference

Sustainable circular packaging for deliveries
CategoriesSustainable News

Sustainable circular packaging for deliveries

Spotted: Germany created 225.8 kilogrammes of packaging waste per inhabitant in 2020 – the highest level of all countries examined in Europe, even though its recycling rate stands at almost 70 per cent. One of the biggest drivers of this issue is e-commerce waste, which boomed during the COVID-19 pandemic and doesn’t look set to stop. 

To battle this scourge, Germany-based Rhinopaq has created a sustainable and reusable packaging system to replace existing single-use bags and boxes. 

The startup’s packaging consists of sturdy envelopes and boxes made from recycled polypropylene – reducing the need to produce more plastic in fossil-fuel-reliant processes or fell trees for more ‘sustainable’ paper alternatives. Notably, Rhinopaq emphasises that each of its boxes or packs tells a story, meaning that their customers can track carbon savings and the packaging’s previous usage. 

Rhinopaq is commercially available across Germany, offering its reusable boxes on a pay-per-use model as well as a plugin that allows its e-commerce clients to easily provide reusable and disposable packing to their customers on their own websites.  

Customers simply put the packaging back in a postbox when they are done – with no stamp required.

In the archive, Springwise has spotted other innovations working to lessen the climate footprint of e-commerce, including nano-fulfilment centres and the use of artificial intelligence (AI) to minimise clothing returns.

Written By: Amanda Simms

Reference

A biodegradable coating for paper packaging 
CategoriesSustainable News

A biodegradable coating for paper packaging 

Spotted: Paper is often hailed as the perfect sustainable alternative to plastic packaging, with many consumers instinctively putting paper materials in their recycling bins without thinking. However, many paper-based products are laced with unrecyclable components, such as plastic coatings. 

Now, Israeli startup Melodea has a solution – bio-based coatings that protect against water vapour, oil, and oxygen. Made from wood pulp and waste side streams from the paper industry, these 100 per cent plant-based coating solutions are completely recyclable, compostable, and biodegradable. They are suitable for use on paper, paperboard, PET plastic, and bioplastic products, and are also completely non-toxic and FDA-compliant. 

Instead of absorbing water and disintegrating, or soaking up grease and becoming unrecyclable, the coatings act as barriers to keep the paper clean and dry. Melodea’s ‘VBcoat’ product resists both water and grease, as does its ‘VBseal’ coating, with the latter also providing heat-sealability to close up the packaging.

Video source Melodea

These can be used on their own or combined with the company’s ‘MelOx’ product to provide an additional oxygen barrier. Until now, most food packaging has relied on unsustainable materials like plastic because it stops the transmission of air, keeping produce inside fresher for longer. MelOx gives eco-friendly paper packaging the same essential oxygen-resistance.  

Because Melodea’s solutions can be applied using standard coating technologies, they can be scaled easily and quickly, with the coatings able to protect products from chocolate and cheese to detergent and cosmetics.

In the archive, Springwise has spotted other innovations using paper to make packaging more sustainable, including a paper alternative to bubble wrap and paper bags made from urban biowaste.

Written By: Matilda Cox

Reference

A new approach to circular packaging
CategoriesSustainable News

A new approach to circular packaging

Spotted: In the UK, slightly more than 80 per cent of consumers say they prefer eco-friendly packaging, and this growing trend of favouring sustainably packed items can be seen across the globe. Using recyclable materials is one way brands are becoming more sustainable, but often this isn’t enough. For example, a lot of recyclable materials aren’t disposed of correctly, so cannot be recycled properly. 

Reusable packaging is an alternative solution that is gaining momentum. But the technology needed to sort and clean packaging for future reuse is not yet firmly established. Seeing a gap in the market, London-based startup Again has created an automated cleaning service that makes it possible for brands to reuse their packaging materials.  

Called CleanCells, the micro-factories use robotics to bring reuse technology to businesses. The facilities service multiple organisations in each location, helping to keep costs low enough for small and medium enterprises to afford the service. And Again purposefully matches the price of its services to that of single-use plastics and other packaging in order to encourage the take-up of its circular system.   

The CleanCells are situated near or within logistics hubs to reduce transport costs and each can clean up to 500,000 units of packaging per month. From visual inspection to in-line microbiological and allergenic monitoring, the company’s quality assurance ensures that food-grade packaging remains safe to use. Meanwhile, an accompanying software platform allows companies to manage and monitor their packaging supply chain.

Springwise has spotted other innovators in the archive working to turn single-use packaging into a circular model, including one for takeaway lunches and another cutting single-use food waste across US universities.

Written By: Keely Khoury

Reference

Sustainable packaging keeps perishable produce cool 
CategoriesSustainable News

Sustainable packaging keeps perishable produce cool 

Spotted: Home delivery grocery shopping in European countries is expected to double in value by 2030. And, in the United States, researchers expect sales to be double 2021 levels by 2025. All those shipments require packaging, and many of them require temperature-controlled packaging for cold foodstuffs and other products.  

Wanting to eliminate the polluting Styrofoam that would likely go along with many of those food shipments, US-based TemperPack has created a compostable packaging material suitable for shipping pharmaceuticals, groceries, meal kits, flowers, and more. Not satisfied with simply providing a Styrofoam alternative, the company seeks to improve efficiency and reduce waste along the entirety of the cold shipping supply chain with its insulation production station. 

Called WaveKraft, the platform provides suppliers and distributors with on-demand packaging customised to the current temperature demands – of both the goods being shipped and the external weather conditions. Businesses buy the paper required to make the insulated packaging, and then fill the required sizes and shapes of paper forms with as much or as little air needed to maintain the required temperature.  

ClimaCell thermal liners help maintain correct temperatures within the packaging. Made from paper and cornstarch, the liners are also recyclable, and, as a direct replacement for Styrofoam, they meet certified performance requirements.  

Green Cell Foam is TemperPack’s third product, a compostable material that quickly breaks down in water and flushes down the kitchen sink. Made from corn, it provides both cushioning and temperature regulation, and for disposal, it can be fed to plants as a healthy supplement.  

Biobased packaging is an exciting area of growth, with innovations in Springwise’s archive including a recyclable waterproof coating and single-use bags that dissolve in water.

Written By: Keely Khoury

Reference

Turning food waste into packaging
CategoriesSustainable News

Turning food waste into packaging

Spotted: The takeaway food delivery market is expected to continue its steady growth following the explosion of interest during the pandemic. The growth in recycling facilities, however, is not keeping pace, which is bad news for the environment. Countries across the globe are producing millions of metric tonnes of single-use plastic waste each every year. 

Even the cardboard and paper containers that are becoming more common are not truly sustainable. Most contain a plastic coating to prevent leaks, something that Singapore-based startup Alterpacks wanted to change. After analysing the most common types of agricultural and food waste around the world, the company chose spent grain for its new line of compostable food containers.     

Malt and barley grain waste created by the beer brewing process provide the majority of Alterpacks’ raw material. And rather than relying on a coating, the creators of Alterpacks chose to make the whole container leakproof, microwaveable, washable, and home-compostable.  

Currently, the packaging is available as stackable containers with a cover, a bento box, and a set of cutlery. Having recently raised $1 million (around €922,000) in pre-seed funding, the company plans to begin commercial production and distribution of the packaging throughout Asia, Australia, and Europe.  

Reusable food and drink container options have proliferated in recent years, providing consumers with feel-good ways to enjoy the ease of takeaway and on-the-go coffees without the environmental footprint. Two recent examples Springwise has spotted are reusable takeaway containers for restaurants, and a vegetable oil-based reusable coffee cup.  

Written By: Keely Khoury

Reference

Packioli is a biodegradable soap packaging made from artichoke and peas
CategoriesSustainable News

Packioli is a biodegradable soap packaging made from artichoke and peas

Industrial design student Alara Ertenü has developed a packaging solution for soap made from peapods and artichoke waste, which is currently on show as part of Dutch Design Week.

The packaging, which comes in a golden-brown colour, is designed to offer a less polluting alternative to commonly used plastic soap packaging. The project aims to address the pressing environmental issue of single-use plastic consumption while simultaneously reducing food waste.

Packioli packaging in water
Packioli by Alara Ertenü is a biodegradable soap packaging

“All of this curiosity started with a question: how can these local food wastes be circulated back into the economy,” Ertenü told Dezeen.

“The goal behind the zero-waste wraps is to eliminate plastic packaging and also meet the hygiene, logistics and endurance needs of soap brands.”

Two blocks of soap in the sea
The packaging is water resistant for up to 15 days

To make Packioli, artichoke leaves and stems are freezer-dried at minus 70 degrees Celsius alongside the peapods before being pulverized into a fine powder.

The powder is then mixed with water, vegetable glycerin and alginic acid – a natural acid derived from brown algae – to form a gummy-like substance.

A line of soap packaging on a stone surface
It is made from artichoke waste and peapods

This is then poured into a mould and left to dry for up to two days at room temperature. Once set, Ertenü uses heat to seal the edges of the little parcels. Finally, the packaging is dyed using beetroot and turmeric, giving it its golden hue.

The packaging’s name, Packioli, combines the words packaging and ravioli in reference to how the edges of ravioli pasta are sealed.

Bars of soap in brown Packioli packaging
The material can be used to wrap soaps of different shapes and sizes

Translucent and speckled in appearance, Packioli can be used to package soaps of different shapes and sizes and is designed to biodegrade completely within 15 days.

Users can keep Packioli in a dry place to preserve it for longer, or rest it on a soap dish and allow it to melt away in contact with water and with use.

“Packioli is resistant to humidity and water for up to one week, which ensures that it remains intact for 10 to 15 days if there isn’t any contact with human skin under water pressure,” she said.

Powders and pulses that make Packioli
The packaging is dyed with beetroot and turmeric

Ertenü, who is studying at the Izmir University of Economics in Turkey, sources the artichokes and pea pods for Packioli from a local market in Izmir, where according to the designer, around 80 per cent of every artichoke goes to waste.

“I regularly go to the local bazaar on the weekends to observe and talk with local people to investigate what is left out of the equation in the local food system,” Ertenü explained.

“By using artichoke leaf, it tackles the enormous artichoke waste – 80 per cent of each artichoke thrown out – especially in the west of Turkey.”

Ertenü references studies showing that every year, the cosmetics industry produces more than 120 billion pieces of packaging.

“According to Zero Waste Week, the global cosmetics industry produces over 120 billion units of packaging every year, most of which is non-recyclable and ends up in landfill, or worse yet, the ocean,” she said.

Vegetables and bars of brown soap
Ertenü wants Packioli to be used as an alternative to plastic packaging

In response, designers and brands are increasingly looking to create alternatives to plastic cosmetic packaging. Among them is sustainable packaging brand Notpla, which used seaweed leftover from its own production processes to create a kind of paper soap packaging.

Also on show at Dutch Design Week is a collection of stainless steel furniture and homeware by designer Paul Coenen that doesn’t require coatings, adhesives or fastenings, and a series of wireless solar-powered lighting systems by students from Lund University.

The photography is courtesy of Alara Ertenü.

Packioli is on show from 22 to 30 October as part of Dutch Design Week 2022. See Dezeen Events Guide for an up-to-date list of architecture and design events taking place around the world.



Reference

Create-your-own soap brand uses all organic ingredients and minimal packaging
CategoriesSustainable News

Create-your-own soap brand uses all organic ingredients and minimal packaging

Spotted: Created to reduce waste in the cosmetics industry, CustomiseMe soap uses all organic ingredients in its made-to-order production. The company reduces waste by producing orders individually by hand and by using recycled and recyclable materials in its shipping packaging. Soaps are made using the cold press technique which involves a four-week curing process.

Organic materials are sourced from responsible producers, and the brand provides a list of ingredients that customers can choose from on its website. The company claims that each ingredient has a benefit for the mind and body – from butters to essential oils.

CustomiseMe can include logos on each soap and uses organic dyes to provide a range of finished colours. For individuals and teams interested in learning more about the process of soap making, the company runs workshops for hands-on creation. Prices for a customer order begin around €34 for four bars of soap.

Springwise has spotted several innovations making bathroom products greener. These include refillable containers for bathroom products, a refillable toothpaste dispenser, and a soap company that salvages plastic dispenser bottles from other brands.

Written by: Keely Khoury

Email: info@customiseme.dk

Website: customiseme.dk

Reference