Can we attract a greener future with rare-earth-free magnets?
CategoriesSustainable News

Can we attract a greener future with rare-earth-free magnets?

Spotted: Magnets made from rare earths have become ubiquitous in several high-performance technologies and products ranging from wind turbines, electric vehicles (EVs), consumer electronics, and robots. However, while rare earth elements are essential for critical infrastructure, China controls the bulk of the supply chain, making the magnets subject to geopolitical tensions.

Now, Niron Magnetics has developed a high-performance permanent magnet that is as strong as a rare earth magnet but does not use any rare earth elements. Instead, the company’s Clean Earth Magnet is produced using abundant and easily recyclable materials (iron and nitrogen).

Not only do Niron’s magnets exceed the performance of rare-earth-based magnets by up to 50 per cent, according to the company, but they also have a 75 per cent lower overall environmental impact. Additionally, the Clean Earth Magnet is stable over a wide range of temperatures and, helped by the company’s scalable manufacturing processes, can be produced at a lower cost than those made from rare earths.

Niron’s magnets were recently selected as one of TIME Magazine’s Best Inventions of 2023, and TIME is not the only one excited by this technology. The company has forged commercial partnerships with companies like Volvo Cars, General Motors, Tymphany, and Western Digital.

Earlier this month, Niron announced an additional $33 million (around €30.4 million) had been raised, from investors including GM Ventures and Stellantis Ventures. This new financing will help the company scale its manufacturing capacity to support exclusive customer programmes and the first sales of its Clean Earth Magnet.

Replacing new rare earth elements is the goal of recent innovations that include the use of ferrite magnets in wind and tidal generators and the recycling of rare earth elements from products such as flat-screen TVs.

Written By: Lisa Magloff

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Rare-earth-free generators for wind and tidal power
CategoriesSustainable News

Rare-earth-free generators for wind and tidal power

Spotted: The scarcity of rare earth elements (REE) is a challenge for the wind and tidal renewable energy sector. These minerals are lanthanides (Lanthanum-Lutetium in the periodic table plus Yttrium and Scandium) and are vital in the conventional production of wind and tidal turbines, specifically in the magnetic cores of these generators. Contrary to their name, they are not rare in the Earth’s crust, but they are rarely found in high concentrations, which makes mining them difficult. And even after being mined, it is necessary to refine them. China currently has a near monopoly in the global trade of these materials, with 90 per cent of all the REE entering the market produced in the country. The EU, meanwhile, has to import almost all of its REE.

This is where UK company GreenSpur comes in. Its generator replaces the need for REE in the magnets of wind and tidal turbines. The company uses far more abundant and easily available ferrite (Iron derived) magnets, and surrounds these with aluminium coils rather than conventional copper ones. The company is able to make these sustainable material substitutions due to a design innovation in the generator itself.

Conventional generators use moving magnets placed around static coils of wire arranged in concentric circles. The movement of the magnets (in this case via wind or tidal energy) produces an electric charge or energy in these wire coils.

The GreenSpur design, by contrast, relies on ‘axial architecture,’ in which disks of aluminium coil are stacked on top of disks of ferrite magnets. This means that the magnetic field flows parallel to the axis of the generator, which results in a higher ‘magnetic flux’ (essentially magnetic strength) and allows for the alternative materials to be used.

The benefits of using these REE alternatives are clear: lower cost of materials, cheaper cooling than conventional REE generators, and greater strength in supply chains for materials. The new design is also more environmentally friendly as harmful REE byproducts are no longer mass produced and low-risk alternatives are used in their place.

Springwise has also spotted hi-tech anodes for the next generation of batteries as well as one company that uses shades screens as a renewable source of energy.

Written by Archie Cox

Reference