Helping brands embrace the eco-fashion revolution
CategoriesSustainable News

Helping brands embrace the eco-fashion revolution

Helping brands embrace the eco-fashion revolution

Spotted: The European Commission’s Product Environmental Footprint (PEF) and Organisation Environmental Footprint (EF) methods are “Life Cycle Assessment (LCA) based methods to quantify the environmental impacts of products (goods or services) and organisations.” These indicators assess everything that goes into the making of a product, from material extraction, water use, and production emissions to distribution transport costs, reuse and recycling options, and more. Pulling together so much information is time-intensive and complicated by the lack of data uniformity across industries and throughout supply chains. 

French company L’Empreinte recognised that challenge and designed a software-as-a-service (SaaS) platform called PEFtrust for companies to use to track the environmental footprint of their footwear and apparel products. The platform provides four different modules for companies to work through, beginning with an initial assessment of their products. The proprietary algorithm provides compliance assessments for single products or for hundreds of thousands at a time, making it possible for brands to comply with current regulations and provide the necessary data to support their emissions targets and achievements.  

For companies already providing green products, the PEFtrust team can help to further improve their ecodesigns as well as connect businesses with certified suppliers. Each PEF score contains 16 measures that companies can work to improve, and the platform provides regulatory compliant product labels that can be embedded directly onto consumer-facing websites. Data management is made as simple as possible, with the SaaS platform capable of integrating with an organisation’s existing IT reporting tools. 

Reports range from individual product-level detail to overall organisation-level Scope 3 emissions. The different levels of detail enable managers and teams at all points of a product’s life cycle to input information necessary for the analysis and to contribute to overall supply chain improvements, encompassing everything from raw material processing to cutting and finishing. The L’Empreinte team is continuously strengthening its platform via faster artificial intelligence (AI) recommendations for ecodesign improvements and including more materials and processes in its evaluations. 

As well as reducing emissions in apparel production processes, Springwise’s library includes examples, such as circular polycotton and plant-based fur, of innovations changing the materials being used within the fashion industry.

Written By: Keely Khoury

Reference

Cleaning products that embrace the refill revolution
CategoriesSustainable News

Cleaning products that embrace the refill revolution

Cleaning products that embrace the refill revolution

Spotted: As plastic waste continues to proliferate around the globe, an increasing number of campaigners and organisations are moving towards reuse as a solution that will ultimately be more effective than recycling in terms of tackling our waste problem. 

One way single-use plastics can be reduced, is to eliminate the need for them through the implementation of refillable products. In the UAE, sustainable cleaning company Kyma has created a tablet-based refill solution that uses a single squirt bottle for all household cleaning needs. 

Customers buy small boxes of refill tablets and drop one in a bottle of warm tap water when a cleaning solution is needed. Kyma’s cleaning tablets are biodegradable and non-toxic and come in four categories: as well as a bathroom and multi-surface cleaner, Kyma also provides a glass-specific cleaner and disinfectant. 

Designed with a healthy home in mind, the products are not tested on animals and are safe to use around children and pets. The refills come in simple paper boxes, making them easy to stack. Using the refill solution frees up general home storage space as cabinet shelves in bathrooms and kitchens no longer need to hold so many bottles of cleaning solutions. 

The three co-founders use the phrase ‘refillution’ to describe the scale of the solution needed to fix the world’s single-use plastic problem. The company currently ships across the UAE and beyond, and with an initial line of household cleaning products already available online, Kyma is also working to develop additional ranges of lifestyle items.  

Springwise’s library includes a number of innovations using the refill and reuse approach to reducing waste, from a zero-waste household goods subscription service to drinks vending machines that work with customers’ own bottles.

Written By: Keely Khoury

Reference

A sparkly revolution in eco-friendly glitter
CategoriesSustainable News

A sparkly revolution in eco-friendly glitter

A sparkly revolution in eco-friendly glitter

Spotted: As most parents can tell you, glitter is something of a scourge – it gets everywhere and is very difficult to clean up. It is also an environmental nightmare — made from plastics, metals, and dyes, it is essentially a microplastic and easily enters the food chain. Some of the materials used to colour glitter are also toxic. In fact, Europe has already banned titanium dioxide, a compound often used to colour glitters, from use in food products.

Startup Sparxell is working to make glitter safer for everyone by using plant-based pigments specially designed to deliver the intense colours and bright shine needed for glitter and sequins. The biodegradable pigments are made from cellulose nanocrystals, which form helix-like structures that reflect light, in a similar way to how birds and butterflies achieve their bright colours.

To make the glitter, the crystalline part of cellulose is extracted and dispersed in water. On drying, the crystals form a film that reflects light and colour over a large area. The film can then be ground into a range of sizes and shapes to produce glitter. By controlling the interactions between the crystals, Sparxell can tailor-make the crystals to match a specific appearance.

Sparxell was spun out of Cambridge University and is currently seeking to raise a $2 million (around €1.9 million) seed round of funding. The money will be used to scale up production to deliver large quantities of the product.

Sustainable glitter joins a host of other eco-pigments. Recent innovations spotted by Springwise range from eco-paints made using graphene to low-heat, low-energy bio-pigments.

Written By: Lisa Magloff

Reference

Fuelling the hydrogen revolution with green ammonia
CategoriesSustainable News

Fuelling the hydrogen revolution with green ammonia

Fuelling the hydrogen revolution with green ammonia

Hydrogen is the most abundant element on Earth and has been identified as an important clean fuel for the energy transition, emitting only water when burned instead of carbon dioxide. However, producing hydrogen can be carbon intensive, and storing and transporting it is a challenge due to the extremely low temperatures and high pressure needed to keep it stable.   

For it to be a feasible alternative to fossil fuels, new methods for storage and transportation are required. Enter Nium, a spinout company from Cambridge University in the UK, which is pioneering a ground-breaking process for getting hydrogen from A to B using ‘green’ ammonia.

Turning hydrogen into ammonia – which is made up of hydrogen and nitrogen from the air – makes it much easier to move around. Nium uses nano catalysis, powered by renewable energy, which achieves this conversion at significantly reduced temperatures and pressures compared to the Haber-Bosch process – the way that ammonia has been produced for nearly 100 years. When the ammonia reaches its destination, the decentralised nature of Nium’s system means it is easy to turn it back into hydrogen using the same green process.

Green hydrogen provides a way to decarbonise hard-to-abate sectors such as transportation by truck or train, or heavy industry. Green ammonia, meanwhile, replaces ammonia produced through the traditional polluting process, which emits around 500mt of CO2 annually. And, in addition to being a means of transporting hydrogen, ammonia itself can be used in new applications such as shipping fuel, and it remains a key ingredient in fertilizers, which around 50 per cent of the world’s food production relies upon.

Nium’s new process is turning ammonia into a tool for the future, while cleaning up its use in the present.   

Video and article credit: RE:TV

Reference

The Press by Ehrlich Yanai Rhee Chaney Architects
CategoriesArchitecture

Adaptive Reuse Revolution: 7 Commercial Projects Potently Preserving the Past

The Press by Ehrlich Yanai Rhee Chaney Architects

The latest edition of “Architizer: The World’s Best Architecture” — a stunning, hardbound book celebrating the most inspiring contemporary architecture from around the globe — is now available. Order your copy today.  

One of the biggest questions architects and designers face is: what do we do with the buildings we inherit? While demolition yields a blank slate, it erases the historic roots of our built environments and is a wholly unsustainable practice. Extending the lifecycles of existing structures dramatically reduces the energy consumption and carbon emissions generated by constructing anew.

The benefits of adaptive reuse are deeply social as well as environmental. Imbuing the fabric of the past with a purpose for the future is a special kind of alchemy. This collision of architectural timelines can result in astonishing spaces that revive a region’s unique cultural heritage.

These seven winning commercial projects from the 11th A+Awards exemplify how radical reuse can elevate our skylines. Combining reverence for the past with pioneering designs, there’s much to learn from these extraordinary structures…


The Press

By Ehrlich Yanai Rhee Chaney Architects, Costa Mesa, California

Jury Winner and Popular Choice Winner, 11th Annual A+Awards, Commercial Renovations & Additions

The Press by Ehrlich Yanai Rhee Chaney Architects The Press by Ehrlich Yanai Rhee Chaney ArchitectsLeft to languish since 2010, the former Los Angeles Times printing plant has been masterfully reincarnated as a daring commercial workplace. Precise incisions have unfurled the monolithic concrete volume, drawing in daylight, air and views of the picturesque surrounding landscape.

Contemporary adaptations to the building are thoughtful and restrained. In the atrium at its center, an architectural metal staircase pays homage to the original fabric. Historic elements such as paint chips and conveyor belts have been preserved in situ, yet these emblems of industry are softened by biophilic details. Shrublands pepper the floors of the communal spaces and one of the site’s existing trees now grows through the metalwork of the structure itself.


Ombú

By Foster + Partners, Madrid, Spain

Jury Winner, 11th Annual A+Awards, Sustainable Commercial Building

Ombú by Foster + Partners Ombú by Foster + PartnersIn another life, this magnificent early 20th-century edifice supplied energy to its local district in Madrid. Having fallen into disuse, it was purchased and saved from the wrecking ball, unlike many of its contemporaries in the region who weren’t so lucky. Fittingly, it’s now the offices of Spanish infrastructure and energy company ACCIONA.

Designed by architect Luis de Landecho, the exquisite building envelope has been preserved in all its glory and sensitively reworked without compromising the original fabric. In a stroke of architectural genius, a free-standing structure crafted from sustainably sourced timber was inserted beneath the breathtaking pitched steel trusses to accommodate new offices. The platform is recyclable and can be dismantled, so the spatial layout can be effortlessly rewritten in the future. Compared to the lifecycle impact of a new construction, this compassionate design reduces the building’s embodied carbon by 25%, while saving a culturally significant local landmark.


SEE MONSTER

By NEWSUBSTANCE, Weston-Super-Mare, United Kingdom

Popular Choice Winner, 11th Annual A+Awards, Pop-Ups & Temporary

SEE MONSTER by NEWSUBSTANCE SEE MONSTER by NEWSUBSTANCEAfter 30 years in the North Sea, this retired oil rig was brought ashore and transformed into an astounding public art installation. A challenging feat, the ambitious project channeled the expertise of scientists, engineers and artists. Now, it stands as a poignant catalyst for conversations about our treatment of inherited structures and the potential for creative regeneration.

While it may be anchored on dry land, the rig’s origins are articulated via a 32-foot-high (10 meter) waterfall, which cascades into a shallow pool at the structure’s base. The platform itself is encircled with kinetic wind sculptures and artworks, as well as wildflowers and trees that balance out the angular, metallic form. This unconventional space inspires unconventional circulation. A playful slide snakes through the middle of the rig, offering an alternate way to navigate the platform.


DB55 Amsterdam

By D/DOCK, Amsterdam, Netherlands

Jury Winner, 11th Annual A+Awards, Coworking Space

DB55 Amsterdam by D/DOCK DB55 Amsterdam by D/DOCKFormerly a timber warehouse in the Houthaven neighborhood of Amsterdam, the airy proportions of this vast building have been utilized to create a blended commercial and recreational venue. Flexibility is at the core of the remarkable project – multipurpose work zones and elevated platforms feature furniture on castor wheels for a fluid and easily adaptable floor plan.

It’s not just the warehouse that’s been given a new lease of life. The interior aesthetic was led by the availability of reclaimed materials. The wood flooring planks comprise domestic roof boarding, and the concrete and glass walls were recycled, while the tiling from the bathrooms was salvaged. 70% of the furniture is second-hand too, including the audiovisual and kitchen equipment.


Kabelovna Studios

By B² Architecture, Prague, Czechia

Popular Choice Winner, 11th Annual A+Awards, Commercial Interiors (<25,000 sq ft.)

Kabelovna Studios by B² Architecture Kabelovna Studios by B² ArchitectureThis ground-breaking project is setting a new precedent for the design of recording studios and post-production spaces. Nestled in the bustling heart of Prague in an old factory building dating back to 1908, the structure has come full circle. Once a place where electrical cables were manufactured, somewhat poetically, it’s now occupied by professionals who utilize an abundance of cables every day.

The scheme fuses the industrial past with modern functionality. The original restored brickwork envelops the work zones is rich in history and texture, offering an ideal acoustic environment for recording. Modern interventions are sensitively negotiated. Large skylights and sleek glass walls flood the studio with light and allow the bones of the factory to shine.


Casa Pich i Pon. LOOM Plaza Catalunya

By SCOB Architecture & Landscape, Barcelona, Spain

Popular Choice Winner, 11th Annual A+Awards, Coworking Space

Casa Pich i Pon. LOOM Plaza Catalunya by SCOB Architecture and Landscape Casa Pich i Pon. LOOM Plaza Catalunya by SCOB Architecture and LandscapeThis extraordinary coworking space in Barcelona is an eloquent exercise in unearthing the past. The empathetic remodel is the latest in the building’s long history and sought to create a palpable connection between past and present.

The original heritage skin of the structure has been rediscovered and brought into focus once more. Compelling interior windows offer a portal back in time through the building’s history. Overhead, coffered ceilings and undulating ribbons of brick frame the work zones in an enigmatic canopy. Elsewhere, the prevailing crisp white walls give way to pockets of exposed brickwork. The past is a striking presence in this enchanting reuse project.


GRiD

By Spark Architects, Rochor, Singapore

Jury Winner, 11th Annual A+Awards, Retail

GRiD by Spark Architects GRiD by Spark ArchitectsOlder commercial buildings are often threatened with demolition in the name of urban development. However, this whimsical reuse scheme is a masterclass in reinvention. Once a neglected structure on the corner of a busy thoroughfare, its story has been drastically rewritten.

Far from business as usual, this retail space is now a pulsing hub that draws in content creators and the digital generation. Threads of vibrant neon lights outline the graphic, cubic structure, creating a glowing beacon amid the melee of gray tower blocks. Street food outlets and social zones occupy the staggered levels, while an outdoor staircase, dubbed the ‘social stair’, carves out a space for live performances and screenings.

The latest edition of “Architizer: The World’s Best Architecture” — a stunning, hardbound book celebrating the most inspiring contemporary architecture from around the globe — is now available. Order your copy today.  

Reference

Interior of Ibstock Place School Refectory in Roehampton by Maccreanor Lavington
CategoriesSustainable News

The dawn of the Timber Revolution

Interior of Ibstock Place School Refectory in Roehampton by Maccreanor Lavington

Dezeen’s latest series investigates the potential of mass timber. Starting today, Timber Revolution will question whether the material can break steel and concrete’s hold over the construction industry.


The world’s oldest building material is making a comeback. Timber was once used to construct the vast majority of our buildings, but in the 19th and 20th centuries it was usurped by steel and concrete, which continue to dominate the built environment today. Non-combustible, durable, strong and easy to produce in large volumes, these modern materials became favoured as buildings got taller, more complex, more profit-driven.

However, in the past couple of decades timber has re-emerged – this time not as a raw material, but in a variety of super-charged, engineered varieties that can be used to construct these large modern buildings.

Since they were first engineered in the 1990s, products like cross-laminated timber and glued laminated timber, along with lesser-known types of mass timber like dowel-laminated timber, have steadily grown in popularity. Landmark buildings made from mass-timber now feature regularly on the pages of Dezeen amid growing acceptance and understanding of the material.

Engineered timber products growing in popularity

Nevertheless, mass-timber only represents a tiny proportion of the overall number of buildings constructed worldwide each year, with steel and concrete still firmly embedded as the structural material of choice.

According to a recent report, the European cross-laminated timber market produced reached 1.6 million cubic metres in 2022. That’s around a third of the amount of concrete used each month in the UK alone – the government reported sales of just under four million cubic metres of concrete per month in 2022.

Outside of Europe adoption is even smaller. In the US, the Wood Products Council estimates that in total only 1,677 mass-timber projects have been built, or are in the process of being designed.

All that could be about to change. The world is slowly facing up to the reality and scale of the climate emergency. And with architects beginning to accept the role that construction – and particularly steel and concrete – plays in the enveloping crisis, mass-timber seems to offer a viable, low-carbon alternative.

In the past few years, embodied carbon – that is, emissions associated with bringing buildings into being as opposed to operational emissions generated during their lifetimes – has become the watchword of architects interested in sustainability. Unlike concrete and steel, which are associated with huge embodied emissions, timber represents the active sequestration of carbon from the atmosphere by trees.

But is it scalable? Can mass-timber really be the low-carbon silver bullet that dramatically reduces construction’s carbon impact?

Mass timber’s potential and the challenges

The Timber Revolution series will run throughout March. We will talk to experts to investigate whether mass-timber has the potential to truly disrupt the construction industry by becoming a mainstream structural material – or if it will remain a niche product used for a relatively small number of architect-led housing and cultural projects.

We’ll present the benefits of mass-timber, with case studies of key projects, interviews with those working in the evolving world of mass-timber architecture. We will also explore in depth the potential issues and limitations of the material.

Is this the dawn of the Timber Revolution?

Timber Revolution is the third in a trio of Revolution series run by Dezeen that investigate how materials and technology are impacting the world we live in. It follows on from the Carbon Revolution series in 2021, which looked at how the much-maligned element could be put to positive use, and the Solar Revolution, which explored how humans could fully harness the power of the sun.


Timber Revolution logo
Illustration by Yo Hosoyamada

Timber Revolution

This article is part of Dezeen’s Timber Revolution series, which explores the potential of mass timber and asks whether going back to wood as our primary construction material can lead the world to a more sustainable future.

Reference

The Timber Revolution: New Programs Beyond the Skyscraper
CategoriesArchitecture

The Timber Revolution: New Programs Beyond the Skyscraper

The Timber Revolution: New Programs Beyond the Skyscraper

How can architecture be a force for good in our ever-changing world? During Future Fest, we’ll pose this question to some of the world’s best architects. Launching in September, our three-week-long virtual event will be 100% free to attend. Register here!

Timber architecture is having its moment. In this material revolution towards more sustainable modes of construction, the poster child has been timber skyscrapers and high-rises. But timber is being reimagined across a range of building programs, from private homes and residential housing projects to infrastructure and cultural facilities. (We’ve already flagged a trend towards intricate wooden joinery!) These additional programs illustrate a move towards material choices that are warm and inviting, more sustainable, and that foster new ways to think about architecture and design.

Register for Future Fest

As Think Wood shared in their 2022 report, teams are considering timber to lower a building’s carbon footprint. AEC companies are looking to timber because it is less carbon-intensive than other structural materials. It also has applications everywhere from prefab buildings to modular construction and hybrid techniques. The following projects showcase timber with both vernacular building techniques and modern tectonic expressions. While they are not tied to specific locales or regions, they share common investigations into enclosure, cladding, structure and more.


Bjergsted Financial Park

By Helen & Hard, Stavanger, Norway

For the Bjergsted Financial Park in Stavanger, Sparebank 1 SR-Bank wanted a place where the company could realize its visions and offer the best for the surroundings. This seven-floor high building is an example of a future workplace and is one of Europe’s largest office buildings in timber. The volume varies in height to accommodate the varied scales and character of the surrounding buildings. There is a central atrium which brings in light, air and green qualities into the building. Social areas and meeting rooms are organized around this space and act as a buffer towards the quieter workplaces along the façades of the building. The galleries are connected by a spectacular open stair. There is a strong contrast between the sharp, triangulated exterior of glass and metal, against the interior organic design in timber.


Aspen Art Museum

By Shigeru Ban Architects, Aspen, CO, United States

The New Aspen Art Museum is located in the center of the high mountain town of Aspen Colorado on a prominent downtown corner site. The three story kunsthalle provides galleries on the first two floors above ground level and on one floor below. The third floor is a multi-function space and café. Half of the third area is given over to an outdoor terrace with views up to the mountains. Design features include an innovative long-span timber space-frame roof structure, woven panel façade, structural glass floors for gallery day-lighting, outdoor gallery stair which connects the site plaza to the third floor roof level and glass elevator.


Canary Wharf Crossrail

By Foster + Partners, London, United Kingdom

This mixed-use scheme was designed to encompass the over-ground elements of a new station for the Crossrail project at Canary Wharf. At the heart of the project was a new enclosure unifying the station and other elements including new retail units and a park. The park and the rest of the building is enclosed by a distinctive roof, which wraps around the building like a protective shell. This 300 meter-long (328 yard) timber lattice roof opens in the centre to draw in light and rain for natural irrigation. Timber was an appropriate material to enclose the park: it is organic in nature and appearance, strong, adaptable and is sustainably sourced. Despite the smooth curve of the enclosure, there are only four curved timber beams in the whole structure.


Timber Dentistry

By Kohki Hiranuma Architect & Associates, Minoo, Japan

Looking to introduce warmth and light into this unique site, this home was built on the location of the former Housing Expo from ninety years ago. Orientation and shape of the surrounding residential area influenced the silhouette of the structure’s west elevation. A gable roof blends into the neighborhood and draws an arc towards the west side, showing a hint of modernism. To give a warm impression to the exterior facade, natural wood materials were used, where walls stand as a white canvas that complements cherry blossoms in season. The timber structure is enhanced by the transparency of glass, which draws attention from the eye-level pedestrian on the first floor.


Aula K. Timber Modular Classroom

By BCQ arquitectura, Barcelona, CT, Spain

Created to be a modular classroom, this timber design includes the construction of a prototype module for environmental education, a learning and discovery space to be installed in different locations of the Metropolitan Area of Barcelona park’s network. It is proposed that it becomes also the habitat for some species of animals such as insects, invertebrates, birds, bats… As the team explained, it must be a space open to the outside; it is necessary that one could see the trees from the classroom, to perceive the light and feel the climate. The building was planned as a prefabricated module, flexible and as economical as possible, capable of responding to the different requirements of each municipality for environmental education.


Timber Rhyme

By Studio Ardete, Chandigarh, India

As the design team explored in Timber Rhyme, wood-art has been an integral part of Indian history. Sutradhar community, according to legend, are the carpenters (also known as ‘badhaee’) descended from Maya, the son of Vishwakarma (the divine engineer). This design explored conventional limitations of the material sold by the client, veneers and plywood, and its protagonist role in a conversation that has existed in the ancient past. ‘Timber Rhyme’ occupies the first story of a retail shop in a market complex, Chandigarh. The challenge was to invite a walk through the existing 71′ by 18′ linear block. A timber ribbon invites passerby into the space and to engage with the materials.


Archery Hall and Boxing Club

By FT Architects, Chandigarh, India

When considering the design expression for a new archery hall and boxing club, FT Architects created a pair of buildings a few hundred meters apart on the grounds of Kogakuin University in west Tokyo. The University’s brief was for low-cost structures made of locally sourced timber to provide accessible and inspiring spaces for the students. By chance, both facilities called for a column-free space scaled to a size comparable to a sacred hall in a traditional Japanese temple.

In order to achieve this span, without columns and using low-cost methods of timber construction, it was necessary to come up with an innovative timber solution. Small timber sections, normally reserved for furniture making, were chosen for the archery hall and timber members deemed defected because of insect damage for the boxing club.


Timber Bridge in Gulou

By LUO studio, Jiangmen, China

Jury Winner, 10th Annual A+Awards, Architecture +Wood

Due to the unique tidal flat landform, Gulou in Jiangmen City established the tradition of making use of the water system to dig ponds and form mounds for fishing and farming. As the water system and fish ponds occupy a large area and form a fragmented spatial pattern in local villages, many bridges have been built to connect the areas segmented by water. This project is a timber bridge, which is one of the many in Gulou Waterfront Resort. To differentiate it from urban constructions and revitalize traditional rural culture, LUO studio adopted natural wooden materials to construct an arched bridge.

How can architecture be a force for good in our ever-changing world? During Future Fest, we’ll pose this question to some of the world’s best architects. Launching in September, our three-week-long virtual event will be 100% free to attend. Register here!

Reference

Future Fest: Watch Michael Green Speak About the Timber Architecture Revolution
CategoriesArchitecture

Future Fest: Watch Michael Green Speak About the Timber Architecture Revolution

Future Fest: Watch Michael Green Speak About the Timber Architecture Revolution

If you are interested in learning about the future of sustainable timber construction, we have some exciting news: Michael Green, Founder and Principal of MGA | Michael Green Architecture, will speak at Architizer Future Fest this September! Celebrating his firm’s latest A+Award for Best Architecture Firm in North America, Michael will take to the Future Fest stage to present his ideas on “Buildings for a Changing World”. The virtual live talk is scheduled to take place on Monday, September 19th, and is 100% free for attendees. Register to attend Michael’s presentation during our biggest ever celebration of architectural innovation:

Register for Future Fest

Michael Green is an award-winning architect, speaker, and author known for using design to create meaningful, sustainable built environments that benefit both people and planet. A leader in wood construction and innovation, Michael is a Fellow of the Royal Architectural Institute of Canada and the recipient of an honorary doctorate degree from the University of Northern British Columbia, lecturing internationally on the subject of mass timber and new building technology, including his TED talk, “Why We Should Build Wooden Skyscrapers.”

Michael serves as a government policy advisor on mass timber design and is the co-author of the first and second editions of ‘The Case for Tall Wood Buildings’ and ‘Tall Wood Buildings: Design, Construction and Performance.’

Top right: Wood Innovation and Design Centre, Prince George, Canada; bottom left: North Vancouver Passive House Plus, North Vancouver, Canada; photos by Ema Peter Photography

MGA | Michael Green Architecture is one of the most internationally recognized architecture firms in Canada. Beyond winning multiple A+Awards over the past few years, the firm has also received four Governor General’s Medals for Architecture and two Royal Architectural Institute of Canada Awards for Architectural Innovation. MGA is particularly well-known for its innovation in sustainable architecture and developing carbon-neutral buildings with advanced wood construction.

During his presentation entitled ‘Buildings for a Changing World’, Michael will explore some of the most pressing issues facing the architecture industry today. The world is evolving at a rapid pace, and architecture and construction must evolve with it in order to create a sustainable future for communities around the globe. What should the architecture of tomorrow look like? What should it be made of? And how should it be built? Michael and other Future Fest presenters will explore answers to these questions and more through the lens of some of the best, A+Award-winning architectural projects from recent seasons.

For a running list of speakers and more information on upcoming events, check out the Future Fest website, and register to receive invitations to each live talk in September:

Register for Future Fest

Top image: T3 Minneapolis by MGA | Michael Green Architecture, Minneapolis, MN, A+Award Finalist in the Commercial Mixed Use category; photo by Ema Peter Photography

Reference

Mold Tool
CategoriesArchitecture

Subtractive Manufacturing: The Quiet Machine Revolution that is Reshaping Architecture

Mold Tool

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Architecture is defined by materials and construction. In terms of building envelopes, structures, and systems, there are two primary manufacturing methods used. Additive manufacturing processes add material layer-by-layer, while subtractive manufacturing removes material to create building components or parts. Additive manufacturing, usually under the umbrella of 3D printing, is increasingly well-known, but subtractive methods have been used throughout history. In modern architecture, designers, fabricators, and manufacturers are reimagining the possibilities of subtractive manufacturing to create new forms and spaces for contemporary life.

Subtractive manufacturing is an umbrella term for different kinds of controlled machining and material removal processes. These are either performed manually or more commonly, driven by computer numerical control (CNC). Subtractive methods can start with solid blocks or material forms made from metals, plastics, wood, or other materials that are shaped through boring, cutting, drilling, and grinding. This machining process spans from CNC methods to electrical discharge machining in hard metals, as well as laser cutting (for thermoplastics, wood, acrylic, fabrics, metals) and water jet cutting for plastics, hard and soft metals, stone, glass and composites.

Mold Tool

A two-part mold tool from MDF being machined with a 1/16″ flat end mill. Courtesy Portland CNC

The key advantage to subtractive manufacturing is that it’s ideal for tight tolerances and geometries that are difficult to mold, cast, or produce with traditional machining. Larger, less complex objects also tend to lend themselves more to subtractive manufacturing. This machining process is also most often the choice for fabricating finished parts. Subtractive manufacturing processes can create parts for prototyping, manufacturing tooling, and end-use parts. The following projects showcase how subtractive manufacturing processes are leading innovations in design and construction, and what the future of these methods might hold.


By Bernard Tschumi Architects, Tianjin, China

 

The Binhai Science Museum was designed to showcase artifacts from Tianjin’s industrial past through large-scale contemporary technology, including spectacular rockets for space research. The project is part of the city’s Binhai Cultural Center and contains facilities for cultural events and exhibitions as well as galleries, offices, and restaurant and retail spaces. The project was made to relate to the rich industrial history of the area, the site of high-volume manufacturing and research. A series of large-scale cones create major rooms throughout the museum. The central cone, lit from above, connects all three levels of the building.

The exterior of the museum is covered with aluminum rain screen over a sealed aluminum surface, giving the building a unified presence despite its large size and the disparate elements of the structure. Approximately 3,600 copper-colored panels in two sizes (4×7 ft and 4×11.5 ft) make up the flat portions of the building’s façade. The perforated metal panels also help reduce heat gain. The design team developed 52 different sizes of panels with each row of the cones corresponding to a unique width. Each panel is backed by two aluminum U-channels located between the perforations.


By Acton Ostry Architects, Vancouver, Canada

Completed in 2017, Brock Commons Tallwood House is an 18-story, LEED Gold certified, 404-bed student residence building located at the University of British Columbia in Vancouver, BC. It was the world’s tallest mass wood tower at the time of its completion. The timber structure and prefabricated facade also went up in only 66 days.

Key to receiving approvals and achieving economic viability was a “keep it simple” design approach that makes the building appear ordinary through encapsulation of the wood structure with gypsum board. The prefabricated facade, arranged in a pattern of vertical striations, features pre-installed windows and cladding consisting of 70% wood fibers.

A CLT canopy runs the length of a curtain wall base, which reveals the warm wood finishes of amenity spaces within. Elevator lobbies are clad with the same material as the exterior. Hallway finishes include natural wood doors and a palette of rich umber and ochre accent finishes. Living unit interiors are bright white, spare and simple.

CNC machines cut all the mass-timber components, including the penetrations in the CLT panels and the connection holes in both ends of the columns. A unique identifier was assigned to each mass-timber component for quality-assurance and quality-control tracking and on-site measurement of the structural system assembly heights.


By Morphosis Architects, New York, NY, United States

The Emma and Georgina Bloomberg Center is the academic hub of the new Cornell Tech campus on Roosevelt Island. With the goal of becoming a net zero building, The Bloomberg Center forms the heart of the campus, bridging academia and industry while pioneering new standards in environmental sustainability through state-of-the-art design. T

he Bloomberg Center is a four-story building set beneath a photovoltaic canopy, with a low and narrow profile framing stunning views across the island. One of the building’s most distinctive features is its façade, optimized to balance transparency —maximizing daylighting and exterior views, and opacity — while ensuring sufficient insulation and reducing thermal bridging.

Designed as a rain screen system, the outermost layer of the façade is composed of aluminum panels surfaced in an iridescent, PPG polymer coating. Designed in collaboration with Zahner, an architectural metal fabricator, the façade utilizes Zahner’s Louvered ZIRA™ system to create the image patterning.

Each pixel of the image is translated into the specific turn-and-tilt of a two-inch circular tab punched into the aluminum paneling; the depth and rotation of each tab determines the amount of light reflected. This pixel map was fed into a repurposed welding robot, which processed the digital information into the mechanical turning-and-tilting of the façade’s 337,500 tabs.


By Partisans, Georgian Bay, Canada

Perched on an island’s edge in Georgian Bay, Ontario, the Grotto Sauna is a feat of old-world craftsmanship and new world sustainability made possible by cutting-edge software and fabrication technology. The selected concept for the Grotto prescribed a solid, simple presence on the exterior, while the interior followed dynamic air movements in curvature forms; requiring design solutions.

As a result, the team proceeded to experiment further with the materials, and selected wood as the primary medium. Importantly, the Grotto established a successful methodology for addressing the challenges of building ambitious architecture in remote and environmentally sensitive regions.

Partisans collaborated directly with their fabrication partner, MCM Inc., to develop new prototyping methods and with engineers and develop novel software patches for the toolpaths. The latter enabled the fabricators to override the automated limitations of the CNC machinery and ultimately use it as a sculpting tool to achieve the aesthetic vision, all the while maximizing the available wood and milling along the grain so that the pieces would match one another. The successful production of the panels also had to anticipate the method by which they would be sequentially assembled. This required the team to develop a sophisticated installation plan in tandem with the fabrication process.


By Bjarke Ingels Group and JDS Architects, København, Denmark

When Bjarke Ingels Group and JDS Architects set out to create The Mountain residential project, it was the 2nd generation of the VM Houses: same client, same size and same street. The program, however, is 2/3 parking and 1/3 living. What if the parking area became the base upon which to place terraced housing, like a concrete hillside covered by a thin layer of housing cascading from the 11th floor to the street edge? Rather than doing two separate buildings next to each other — a parking and a housing block — the team decided to merge the two functions into a symbiotic relationship.

The parking floors are covered with a continuous perforated aluminum surface, folding into four parts from the southern to the eastern facades. This controls sunlight and air circulation. The folded surface makes reference to the name of the project, displaying a realistic image of Mount Everest.

For its aluminum panel facade, each perforation plays a specific part in the composition of the image. In some parts, perforations are so large and dense that there is almost no visual restriction between inside and outside. During the day, the perforation in the aluminum plates appears black on the bright aluminum, and the mountain image resembles a roughly rasterized photo. At night time, the facade is lit from the inside and appears as a photo negative in different colors as each floor in the parking area has different colors.

Courtesy Portland CNC


Today, subtractive manufacturing is being radically reimagined. We are seeing projects where 4D self-transforming materials respond to changes in heat, sound, or moisture levels to change shape. Subtractive manufacturing also offers a variety of material and processing methods for diverse design applications. As the process of building evolves, the convergence of technologies opens new possibilities for architecture, design and machining.

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