Could layers of gravel, sand, and clay replace bricks?
CategoriesSustainable News

Could layers of gravel, sand, and clay replace bricks?

Spotted: On average, for every square metre of brick produced, it’s estimated that about 26 kilogrammes of carbon dioxide emissions are released. Once more, the firing of these bricks in kilns is one of the largest stationary sources of black carbon – a significant and dangerous contributor to air pollution. 

Due to their high carbon footprint, bricks are playing their own part in global warming and increased instances of extreme weather. Ironically, because such weather events can damage buildings, it means that even more bricks and other buildings materials need to be manufactured in carbon-intensive processes to make repairs. Hoping to provide a greener, more sustainable alternative is Aussie company Earthbuilt.

The new, carbon-friendly method of building houses, as well as the new materials Earthbuilt uses, aim to not only negate the majority of carbon emissions associated with bricks, but also introduce a more durable and stronger house. An Earthbuilt home is graded at the highest level of Australian fireproofing, meaning the technology can also be utilised in constructing miles of firebreaking. Additionally, the non-Newtonian fluid properties of Earthbuilt’s structures mean that the walls self-heal rather than crack under pressure, this also makes them earthquake resistant.

The technology relies on machines that lay the fill (including gravel, sand, and clay) over layer upon layer of Earthbuilt’s material – which resembles a roll of fabric, but is in reality a tensile membrane – until a wall is built up. This wall holds incredible strength due to the many layers that make it up, as well as holding great resistance to movement thanks to the material’s properties itself. This process is called terre armée, or reinforced Earth in English. Due to the process of constructing Earthbuilt walls being machine-led, there is a large reduction in labour costs, as well as in the material costs and overall carbon footprint.

Video source Earthbuilt

The company is just finishing its MVP prototype and is currently searching for investment and manufacturing partners. Next, the ambition is to look at other big polluters in construction and develop more sustainable solutions. 

Springwise has also spotted other innovations in building materials like these recycled plastic tiles that look like clay as well as these robots and AI that speed up homebuilding. 

Written By: Archie Cox

Reference

Finnish “sand battery” offers solution for renewable energy storage
CategoriesSustainable News

Finnish “sand battery” offers solution for renewable energy storage

Finnish companies Polar Night Energy and Vatajankoski have built the world’s first operational “sand battery”, which provides a low-cost and low-emissions way to store renewable energy.

The battery, which stores heat within a tank of sand, is installed at energy company Vatajankoski’s power plant in the town of Kankaanpää, where it is plugged into the local district heating network, servicing around 10,000 people.

The company behind the technology, Polar Night Energy, says it helps to solve one of the key obstacles in the transition to full renewable energy: how to store it for use during times when the sun isn’t shining or wind isn’t blowing, and particularly for use in the wintertime when demand is high.

Steel tank making up the Polar Night Energy sand battery in Finland
The Kankaanpää “sand battery” holds 100 tonnes of hot sand

“Solar and wind power is basically already really competitive in terms of energy price per produced energy unit,” Polar Night Energy co-founder and chief technology officer Markku Ylönen told Dezeen.

“The only problem with them is that you can’t really choose when it’s produced.”

He said that while lithium batteries are well suited for vehicles, “if we’re talking about gigawatt hours or terawatt hours of excess electricity, it’s not technically feasible to try to cover that with lithium batteries, and also the costs will be immense”.

“Even even if we dug out all the lithium in the world, we couldn’t build batteries big enough to accommodate all the fluctuation in renewable energy production,” Ylönen added.

Diagram showing excess energy from a wind turbine, tidal turbine and solar panel being stored as heat and sent to homes as heat for consumption
The battery stores excess renewable energy as heat that can later be sent to homes and businesses

Polar Night Energy’s sand battery stores heat for use weeks or even months later. It works by converting the captured renewable electricity into hot air by using an industrial version of a standard resistive heating element, then directing the hot air into the sand.

The heat transfers from the air to the sand, which ends up at temperatures of around 500 to 600 degrees Celsius and retains that heat well. To unlock it for use, the process is reversed and the hot air funnelled into a heating system used for homes or industry.

According to Ylönen, the process is low-cost – sand is inexpensive so the main costs are related to equipment and construction of the steel storage tank.

It is also low-impact, with the only substantial greenhouse gas emissions being embodied emissions from construction and the transport of sand, which should come from a location close to the battery site.

And although there is a sand shortage related to the material’s use in concrete and glass, Ylönen says the battery does not require this kind of fine-grain, high-quality sand.

Instead, they can use sand rejected by the construction industry, or even alternative “sand-like materials”, of which Polar Night Energy already has several contenders.

Excess sand from the building of the sand battery in Kankaanpää
The battery can be made with any type of sand from any location

The Kankaanpää battery is four metres in diameter, seven metres high and contains 100 tonnes of sand, but Polar Night Energy envisions future batteries being 20 metres across and 10 metres high.

This should give the battery one gigawatt hour of storage capacity, which is equivalent to one million kilowatt hours (kWh). The average UK home uses 1,000 kWh of gas and 240 kWh of electricity per month.

Several sand batteries of a standardised size could be placed around larger cities to service larger populations.

The sand battery would most likely only be used to provide heat and not electricity due to the inefficiency of the conversion process, but according to Ylönen, the world’s heating needs are great enough to justify having separate storage systems.

“The heating sector is something like one quarter or one third of the emissions of the world,” said Ylönen. “Along with the transportation and food industries, it’s among the largest sectors in terms of global warming.”

The urgency of transitioning to renewable energy has increased with the Ukraine war, which has led to spiralling energy costs and has revealed Europe’s dependence on Russian oil and gas.

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