Pulpatronics tackles single-use electronics with paper RFID tags
CategoriesSustainable News

Pulpatronics tackles single-use electronics with paper RFID tags

A group of design graduates from London’s Royal College of Art have come up with a way to make RFID tags entirely from paper, with no metal or silicon components in a bid to cut down on waste from single-use electronics.

Under their start-up Pulpatronics, the team has devised a chipless, paper-only version of a radio-frequency identification (RFID) tag – a type of electronic tracker that is attached to products and is most commonly found in clothing stores.

These types of tags have succeeded barcodes in many big retailers, where they allow self-checkout machines to “magically” identify items without scanning anything, while also facilitating inventory management and theft prevention.

Pulpatronics paper ID tags
Pulpatronics’ paper RFID tag contains no metal or silicon

However, these types of tags – 18 billion of which are produced every year – are “overengineered”, according to Pulpatronics.

The devices rely on a circuit with a microchip and antenna, usually embedded into a sticker adhered to the paper swing tag. Due to the mix of paper, metal and silicon, they are unrecyclable and tend to end up in landfills.

By contrast, Pulpatronics’ alternative RFID design requires no other material than paper. The company simply uses a laser to mark a circuit onto its surface, with the laser settings tuned so as not to cut or burn the paper but to change its chemical composition to make it conductive.

Life cycle diagram of a Pulpatronics RFID tag compared to a regular RFID tag, showing fewer steps and circularity for Pulpatronics
There are fewer steps involved in making Pulpatronics tags than standard RFIDs

This circuit is carbon-based and the tag can be recycled with household waste as easily as a piece of paper marked with a pencil scrawl.

“This approach streamlines the manufacturing process, eliminates the need for metal and silicon components and significantly reduces the environmental footprint of RFID tag production as a result,” Pulpatronics said.

Pulpatronics estimates its tags will reduce carbon dioxide emissions by 70 per cent compared to standard RFID tags while halving the associated price for businesses.

Photo of Pulpatronics prototypes
The design is now being prototyped and tested

The company’s three co-founders came up with the idea for the RFID tags while working on a group project along with a fourth student as part of their Innovation Design Engineering masters course, jointly run by Imperial College London and the Royal College of Art.

Chloe So, Barna Soma Biro and Rui Ma have different backgrounds, ranging from engineering to biological sciences to fashion design, and wanted to consolidate their skills to come up with a design that would have a positive impact on the environment.

“Our approach was slightly different to the rest of the teams in our course,” said Biro, who is Pulpatronics’ tech lead. “We never really started with a problem and then tried to identify a solution to it as you would normally do in a conventional design process.”

“Rather, we investigated various types of interesting technologies that we thought were cutting-edge from a scientific perspective and then brainstormed around what we could create out of them by trying to stay aligned to our values of reducing waste and making technology more accessible,” he continued.

In addition to the paper circuitry, Pulpatronics also applied another of these experimental technologies to dispose of the RFID’s microchip, which is responsible for storing data about the item that is then communicated to the reader via an antenna.

Instead, the “chipless” Pulpatronics tag uses the geometric pattern of the circuit itself to convey the information. In the company’s concept designs, for instance, it’s a labyrinthine pattern of concentric circles.

“This mechanism is similar to barcodes and QR codes in the sense that the information is encoded geometrically, but it doesn’t need to be scanned visually,” said Biro. “It’s basically storing the information in the antenna.”

Render of a Pulpatronics paper RFID tag next to a regular RFID tag, showing the metal circuitry inside the partially torn sticker
The tags can easily recycled together with household waste

So far, Pulpatronics paper RFID tag has passed its first round of testing, where the technology was found to match the performance of a copper-based control RFID tag.

The company – which is longlisted for this year’s Dezeen Award in the sustainable design category – will now stress test the product, looking at its shelf life, durability and whether it is affected by environmental factors.

Pulpatronics is targeting the retail industry first, particularly smaller companies that have not yet made the switch to RFID due to cost. And a preliminary trial with a retail partner in the redeveloped Battersea Power Station is already on the horizon.

Pulpatronics is also pushing for the introduction of a new symbol to designate recyclable RFID tags and raise awareness about the environmental issue of e-waste generated from hidden electronics.

Other single-use electronics in circulation today include disposable vapes and digital pregnancy tests, which show the results of a paper strip test on a tiny screen.

Last year, Australian company Hoopsy launched a paper-based pregnancy test to tackle both the electronic and plastic waste created by these devices.

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A fashion re-commerce platform tackles textile waste in Africa
CategoriesSustainable News

A fashion re-commerce platform tackles textile waste in Africa

Spotted: Reports that consumers buy around 60 per cent more clothing than they did at the beginning of the century help to explain the vast amounts of textile waste generated around the world. Much of that waste ends up in the global south, compounding the problems those countries have with their own production excesses. While researchers expect the global textile recycling market to grow significantly in the next few years, to just under $10 billion (around €9.6 billion) by 2030, more still needs to be done to extend the life of clothing. 

In South Africa, startup Faro has partnered with a number of different fashion brands to create a new supply chain. Rather than dilute current markets with unsold goods, the company redirects overstock and returns to markets throughout the African continent. Pieces are sold for up to 70 per cent less than the original retail price. 

Faro helps reduce textile waste by preventing goods from being sent to landfill while also reducing the reliance that many communities in developing economies have on fast fashion. With much of fast fashion made from virgin fibres and synthetic materials, the re-commerce model brings products from reputable brands to communities that would otherwise buy knockoffs.  

Faro manages the entire process, beginning with buying from international fashion brands. The clothing is then sorted and, if needed, reconditioned, before being distributed to micro-merchants for direct-to-consumer sales. Such retailers are able to reach customers who are farther away from urban hubs and who generally have less disposable income. In addition to reselling clothing, Faro pledges to save an equivalent amount of textile waste from landfill through repurposing and upcycling by local artists.  

The company recently secured pre-seed funding and plans to open its first retail outlet in October 2023. Up to 20 stores are already being planned for, with at least five to open by mid-2024.  

Other solutions showcased in Springwise’s archive of ways in which innovators are reducing textile waste include an easy-to-remove yarn for fast disassembly and artificial intelligence (AI) size recommendations to help reduce returns.

Written By: Keely Khoury

Reference

3D weaving tackles fashion waste
CategoriesSustainable News

3D weaving tackles fashion waste

Spotted: The fashion industry has been getting a lot of criticism lately for its unsustainable practices. And for good reason – 87 per cent of the fibres and materials used to make clothing will end up in either incinerators or landfills. Luckily, many companies are now working to solve this problem, including startup Unspun.

Unspun has developed a unique solution to make textile production more sustainable. The company has developed automated, 3D weaving micro-factories, called Vega, that can weave a pair of trousers in 10 minutes. The factories allow brands to make products locally, reducing the need for manufacturing in large quantities – a major cause of waste.

Unspun highlights that the textile industry’s slow adoption of new technologies has hindered progress in addressing fashion’s impact on climate change. The company hopes to change this by decentralising fashion production and reducing greenhouse gas emissions from shipping and waste.

Unspun recently announced it has raised $14 million (around €17.6 million) in a series A funding round led by Lowercarbon, which will be used to support the development of Vega micro-factories. The company is also developing techniques to ‘unspin’ garments back into yarns, so that they can be re-woven into new products. The ultimate goal is to help brands achieve a local, circular supply chain for woven products.

In addition to Unspun, Springwise has spotted a number of other innovations in the archive that are helping create a more sustainable fashion industry. These include the development of regenerative fibres and carbon-negative textiles.

Written By: Lisa Magloff

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